TASK 72-32-60-300-013 LPC Bleed Duct - Replace The Seal, Repair-013 (VRS1916)

DMC:V2500-A0-72-32-6001-07A-920A-C|Issue No:003.00|Issue Date:2016-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-60-300-013 LPC Bleed Duct - Replace The Seal, Repair-013 (VRS1916)

Effectivity

FIG/ITEM

PART NO.

01-250

5W2318

Material of component

PART IDENT

SYMBOL

MATERIAL

LPC bleed duct assembly

Al-5Si-1.3Cu-0.5Mg

General

Price and availability - not applicable

The practices and processes referred to in the procedure by the TASK number are in the SPM.

For the method to clean the parts, refer to TASK 72-32-60-100-000

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUMLOCALCoMat 01-275
CoMat 05-016 GARNET PAPER, 80-GRITLOCALCoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRITLOCALCoMat 05-017
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 08-013B COLD CURING SILICONE COMPOUNDLOCALCoMat 08-013B

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Seal5W23201

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-60-350-072 Remove the Damaged Seal from the LPC Bleed Duct Assembly

    1. Refer to Figure.

    2. Examine and identify damaged strip seal.

      3. Remove damaged seal (but do not cause damage to the parent material) and remaining compound.

      1. Use non-metallic scraper.

    2. SUBTASK 72-32-60-360-001 Prepare the Mating Surfaces for the Cold Curing Silicone Rubber Compound

    1. Refer to Figure.

      2. Cold liquid degrease the mating surfaces.

    4. NOTE

      A water break-test is not necessary.

      Do Step again.

    3. SUBTASK 72-32-60-230-056 Apply the Surface Protection to the LPC Bleed Duct Assembly

    1. Refer to Figure.

      2. Apply chromate conversion coating to the repair surfaces, if necessary.

      1. Refer to the SPM TASK 70-38-02-300-503.

    4. SUBTASK 72-32-60-360-002 Apply and Cure the Cold Curing Silicone Rubber Compound

    1. CAUTION

      DO NOT EAT ANYTHING OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.

      CAUTION

      AFTER PREPARATION THE MATING SURFACES MUST BE FULLY CLEANED AND MUST NOT BE TOUCHED BY HAND, TO PREVENT CONTAMINATION.

      Refer to Figure, Figure and Figure.

      2. Apply the cold curing silicone rubber compound to the mating surface of the LPC bleed duct assembly. Amount to be such that gaps are filled completely by adhesive.

      2. Refer to the SPM TASK 70-36-02-360-501.

      3. Install the seal to the LPC bleed duct assembly within five minutes after the compound is applied.

      1. Apply sufficient pressure to ensure good contact and to form a witness of adhesive at all edges.

      2. Make sure that compound can be seen around the sealed surfaces.

      3. Seal end gap should be maximum 0.098 in. (2.5 mm).

    4. Remove excess adhesive compound from the LPC bleed duct assembly.

      5. Fill gap of seal end with compound.

      6. Mask the seal end area.

      1. Use Teflon coated paper, Teflon coated cooking paper or similar.

    7. Put the valve ring assembly V2500-A5-72-32-72-01A-941A-D (72-32-72, 01-100) on the seal of LPC bleed duct assembly.

      8. NOTE

        The parts can be touched after 12 hours.

        Cure the compound at 68 deg F (20 deg C) for 48 hours.

      1. Do not apply a peeling load during this time.

    9. Remove the paper.

      10. Cut off the seal protrusion from the LPC bleed duct assembly.

      1. Use cutter knife.

      2. Take care that the LPC bleed duct assembly is not damaged.

    5. SUBTASK 72-32-60-220-102 Examine the Repaired Areas of the LPC Bleed Duct Assembly

    1. Refer to Figure.

    2. Visually examine gapping and filling.

      3. Visually examine the repaired area.

      1. Cracks are not permitted.

      2. Bubbles are not permitted.

      3. Foreign inclusions are not permitted.

      4. Peelings are not permitted.

    6. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised procedure to add gap dimension. Deleted dimension inspection step. (00VJ802D)

Change Type:

Update CoMat reference (Editorial)

Link not Found
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:00BB6
Supply Number:CoMat 01-275
Type:sp01
Supply Short Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Supply Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Specification Groups:
Doc NumberType
BONDERITE M-CR-1200S AEROJCR-047 (JAEC REF)
JCR-048 (JAEC REF)SPMC 206 (PW REF)
Suppliers:
ManufacturerRemarks
00BB6
71410
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:01139
Supply Number:CoMat 08-013B
Type:sp01
Supply Short Name:CoMat 08-013B COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013B COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
RTV 159 (RED)
Suppliers:
ManufacturerRemarks
01139
U4065
K6835