TASK 72-32-71-300-023 LPC Bleed Valve Support Ring - Repair The Worn Pin Hole On The Support And/or Mid Support By Bush, Repair-023 (VRS1359)

DMC:V2500-A0-72-32-7121-01A-664A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-71-300-023 LPC Bleed Valve Support Ring - Repair The Worn Pin Hole On The Support And/or Mid Support By Bush, Repair-023 (VRS1359)

Effectivity

FIG/ITEM

PART NO.

01-600

5A0950

01-600

5A3703

Material of component

PART IDENT

SYMBOL

MATERIAL

Support ring

Aluminum alloy

Support and mid support

Corrosion and heat resistant alloy (17-4PH)

General

Price and availability - none

The practices and processes referred to in the procedure by TASK/SUBTASK numbers are in the SPM.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop equipmentLOCALStandard workshop equipment
Horizontal boring machineLOCALHorizontal boring machine
Rotary tableLOCALRotary table
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Dial bore gageLOCALDial bore gage
OvenLOCALOven
Vibrating marking pencilLOCALVibrating marking pencil
Dial set indicatorLOCALDial set indicator
IAE 3J12851 Machining fixture0AM53IAE 3J128511

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Bushing5A1795AR
Bushing5A1795AR
Bushing5A1796AR

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-71-350-078 Remove the Damaged Support and/or Mid Support from the Support Ring Assembly

      1. Remove the damaged support and/or mid support from the support ring assembly.

      1. Refer to VRS1331, TASK 72-31-71-300-007.

    2. SUBTASK 72-32-71-320-052 Machine the Worn Pin Hole(s) on the Support

    1. Refer to Figure and Figure.

      3. Put the IAE 3J12851 Machining fixture on to the boring machine.

      4. Set the machining fixture by plane B and dia D.

        1. Make sure the datum B and D are set to locate correctly.

    5. Install and clamp the support into the machining fixture.

      6. Machine the worn pin hole.

      7. Remove the sharp edges.

    8. Remove the support from the machining fixture.

    3. SUBTASK 72-32-71-320-053 Machine the Worn Pin Holes on the Mid Support

    1. Refer to Figure and Figure.

      2. Set a rotary table on to the horizontal boring machine.

      3. Put the machining fixture on to the boring machine.

      4. Set the machining fixture by plane B and dia D.

      2. Make sure the datum B and D are set to locate correctly.

    5. Install and clamp the mid support into the machining fixture.

      6. Machine the worn pin hole.

      7. Remove sharp edges.

    8. Remove the mid support from the machining fixture.

    4. SUBTASK 72-32-71-220-141 Examine the Machined Bore(s).

    1. Refer to Figure and Figure.

      2. Measure the dimensions of the bore(s) in the support and the mid support.

    5. SUBTASK 72-32-71-230-080 Examine the Machined Bore(s) of the Support and Mid Support for Cracks

      1. Do a penetrant crack test on the machined bore(s).

      1. No cracks are permitted.

      2. Refer to the SPM TASK 70-23-02-230-501.

    6. SUBTASK 72-32-71-350-079 Install Bush (01-615 and 01-635) to the Support

    1. Refer to Figure.

      2. Heat the support at 320 to 392 deg F (160 to 200 deg C) for one hour.

      1. Use an Oven.

      3. Install the bush to the support.

      1. Use Standard workshop equipment, with heat protective gloves.

      2. Use bush (01-615 and 01-635).

    7. SUBTASK 72-32-71-350-080 Install Bush (01-675) to the Mid Support

    1. Refer to Figure.

      2. Heat the mid support at 320 to 392 deg F (160 to 200 deg C) for one hour.

      1. Use an Oven.

      3. Install the bush to the mid support.

      1. Use Standard workshop equipment, with heat protective gloves.

      2. Use bush (01-675).

    8. SUBTASK 72-32-71-220-142 Examine the Bush(es) for Location

    1. Refer to Figure and Figure.

      2. Visually examine the bush(es) for location.

      1. Make sure the bush(es) are pushed fully into positions.

    9. SUBTASK 72-32-71-350-081 Install the Repaired Support and/or Mid Support to the Support Ring Assembly

      1. Install the repaired support and/or mid support to the support ring assembly.

      1. Refer to VRS1331, TASK 72-32-71-300-007.

    10. SUBTASK 72-32-71-350-082 Identify the Repair

      1. Make a mark VRS1359 adjacent to the part number.

      1. Refer to TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

      2. Apply the chromate conversion coating to the marked letter.

      1. Refer to the SPM TASK 70-38-02-300-503.

    11. Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions - support

    Repair details and dimensions - support

    Figure: Repair details and dimensions - support

    Repair details and dimensions - support

    Figure: Repair details and dimensions - mid support

    Repair details and dimensions - mid support

    Figure: Repair details and dimensions - mid support

    Repair details and dimensions - mid support

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Dial bore gage
Tool Name:Dial bore gage
Manufacturer Code:LOCAL
Tool Number:Dial set indicator
Tool Name:Dial set indicator
Manufacturer Code:LOCAL
Tool Number:Horizontal boring machine
Tool Name:Horizontal boring machine
Manufacturer Code:0AM53
Tool Number:IAE 3J12851
Tool Name:IAE 3J12851 Machining fixture
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Rotary table
Tool Name:Rotary table
Link not Found
Link not Found