TASK 72-32-72-300-007 LPC Bleed Valve Ring - Replace The Guide, Repair-007 (VRS1785)

DMC:V2500-A0-72-32-7200-03A-920A-C|Issue No:002.00|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-72-300-007 LPC Bleed Valve Ring - Replace The Guide, Repair-007 (VRS1785)

Effectivity

FIG/ITEM

PART NO.

02-100

5A1450

02-100

5A1686

02-100

5A1872

02-100

5A2225

Material of component

PART IDENT

SYMBOL

MATERIAL

Valve ring assembly

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

NOTE

5A1506 rivet requires bonding (steps 5 thru 9) to install the guide to the valve ring. 5A1873 rivet does not require bonding (steps 5 thru 9) to install the guide to the valve ring.
The marking of PN is not put on the rivet. You can know the PN by the shape of the rivets. 5A1506 is rivet with through hole. 5A1873 is rivet with blind hole.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Drilling machineLOCALDrilling machine
Horizontal Boring MillLOCALHorizontal Boring Mill
IAE 3J12819 Riveting fixture0AM53IAE 3J12819

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM00BB6CoMat 01-275
CoMat 05-016 GARNET PAPER, 80-GRITLOCALCoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRITLOCALCoMat 05-017
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)X222XCoMat 06-063
CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)X222XCoMat 06-064
CoMat 08-015 RESINLOCALCoMat 08-015
CoMat 08-016 HARDENERLOCALCoMat 08-016

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Guide5A0789A/R
Rivet5A1506A/R
Rivet5A1873A/R

Safety Requirements

CAUTION

DO NOT USE 5A1506 RIVET AS REPAIR PART TO 5A1872 OR 5A2225. IF YOU INSTALL 5A1506 TO 5A1872 OR 5A2225, IT CAN CAUSE DAMAGE TO THE RIVET, THE SUPPORT RING AND THE VALVE RING DURING OPERATION OF THE LPC BLEED VALVE MECHANISM.

Procedure

    1. SUBTASK 72-32-72-350-057 Remove the Damaged Guide from the Valve Ring Assembly

    1. Refer to Figure.

    2. Examine and identify the damaged guide.

      3. Remove the damaged guide.

        1. Drill through the rivet.

        2. Use drill 0.10 in. (2.50 mm).

        3. Drive out the rivet bodies with a small hammer and punch.

        4. Care must be taken to make sure the flange bore or face do not become damaged.

      4. NOTE

        It is not necessary to do Step if there is no remaining compound.

        Remove the remaining compound and the sharp edge around the rivet hole.

    5. Clean the rivet hole with a soft clean cloth and blast with air.

    2. SUBTASK 72-32-72-220-020 Examine the Rivet Holes of the Valve Ring Assembly

      1. Visually examine the rivet holes.

      1. No burrs are permitted.

    3. SUBTASK 72-32-72-230-057 Examine the Rivet Holes of the Valve Ring Assembly

    4. SUBTASK 72-32-72-380-055 Apply the Surface Protection to the Valve Ring Assembly

      1. Apply chromate conversion coating to the repair surface, if necessary.

      2. Refer to the SPM TASK 70-38-02-300-503.

    5. SUBTASK 72-32-72-360-054 For 5A1506: Make-up of the Two Part Low Temperature Curing Sealant/Adhesive

      1. NOTE

        The pot life of resin/hardener mixture is about two hours at room temperature.

        Mix resin and hardener.

      2. Refer to the SPM TASK 70-36-02-360-501.

    6. SUBTASK 72-32-72-360-055 For 5A1506: Prepare the Mating Surfaces for the Two Part Low Temperature Curing Sealant/Adhesive

    1. Refer to Figure.

      2. Cold liquid degrease the mating surfaces of the valve ring assembly and the guide.

      1. Refer to the SPM TASK 70-11-26-300-503.

      3. Hand clean the mating surface of the guide only.

      2. Refer to the SPM TASK 70-36-02-360-501.

    4. Do Step.

      5. Do a break-test.

      1. Make sure the mating surfaces are clean.

      2. Refer to the SPM TASK 70-36-02-360-501.

    7. SUBTASK 72-32-72-330-052 For 5A1506: Apply and Cure the Two Part Low Temperature Curing Sealant/Adhesive

    1. CAUTION

      YOU MUST NOT EAT OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.

      CAUTION

      AFTER PREPARATION THE MATING SURFACES MUST BE FULLY CLEANED AND MUST NOT BE TOUCHED BY HAND, TO PREVENT CONTAMINATION.

      CAUTION

      BONDING MUST BE DONE IMMEDIATELY AFTER THE SURFACE PREPARATION.

      Refer to Figure.

      2. Apply mixture to the mating surfaces of the valve ring assembly and the guide.

      1. Refer to the SPM TASK 70-36-02-360-501.

      3. Install the guide to the valve ring assembly.

      1. Apply sufficient pressure to ensure good contact and to form a witness of adhesive at all edges.

      2. Make sure that the adhesive can be seen around the sealed surfaces.

      3. Refer to the SPM TASK 70-36-02-360-501.

      4. Cure the adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501.

    8. SUBTASK 72-32-72-220-071 For 5A1506: Examine the Repaired Area of the Valve Ring Assembly

    1. NOTE

      If you use 5A1873 rivet as repair part, it is not necessary to do this step 8.

      Refer to Figure.

    2. Visually examine the protrusion of adhesive.

    9. SUBTASK 72-32-72-350-058 For 5A1506: Install the Rivets to the Valve Ring Assembly

    1. Refer to Figure.

    2. Install the rivets through the guide to the valve ring.

      3. Squeeze the rivets.

    10. SUBTASK 72-32-72-350-065 For 5A1873: Install the Guide to the Valve Ring Assembly

    1. Refer to Figure.

    2. Install the guide to the valve ring assembly.

    3. Install the rivets through the guide and the valve ring.

      4. Squeeze the rivets.

    11. SUBTASK 72-32-72-220-072 Examine the Repaired Area of the Valve Ring Assembly

    1. Refer to Figure.

      2. Visually examine the formed rivet head.

        1. The rivets must be tight.

        1. The rivet heads must be correctly seated.

        2. The formed rivet heads must have no cracks and/or signs of bursting at the periphery.

        3. The formed rivet heads must not be offset from the stem.

    12. SUBTASK 72-32-72-380-056 Apply the Surface Protection to the Valve Ring Assembly

      1. Apply chromate conversion coating to the repaired area, if necessary.

      2. Refer to the SPM TASK 70-38-02-300-503.

    13. Figure: For 5A1506: Repair Details and Dimensions

    For 5A1506: Repair Details and Dimensions

    Figure: For 5A1873: Repair Details And Dimensions

    For 5A1873: Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised effectivity table, consumables, caution and figure. (96VJ808B)

Link not Found
Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Enterprise Name:N/A – REFER TO APPLICABLE COMAT SUFFIX
Link not Found
Link not Found
Link not Found
Manufacturer Code:00BB6
Supply Number:CoMat 01-275
Type:sp01
Supply Short Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Supply Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Specification Groups:
Doc NumberType
BONDERITE M-CR-1200S AEROJCR-047 (JAEC REF)
JCR-048 (JAEC REF)SPMC 206 (PW REF)
Suppliers:
ManufacturerRemarks
00BB6
71410
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-063
Type:sp01
Supply Short Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Supply Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐063 letter suffix material with other CoMat 06‐063 letter suffix materials. Where CoMat 06‐063 is specified with no suffix, use one of the CoMat 06‐063 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 06-064
Type:sp01
Supply Short Name:CoMat 06-064FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Supply Name:CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐064 letter suffix material with other CoMat 06‐064 letter suffix materials.Where CoMat 06‐064 is specified with no suffix, use one of the CoMat 06‐064 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 08-015
Type:sp01
Supply Short Name:CoMat 08-015 RESIN
Supply Name:CoMat 08-015 RESIN
Specification Groups:
Doc NumberType
RENGEL SV.409 OMAT: 805
RENGEL SV.409 JCR-146
Suppliers:
ManufacturerRemarks
LOCAL
IE432
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-016
Type:sp01
Supply Short Name:CoMat 08-016 HARDENER
Supply Name:CoMat 08-016 HARDENER
Specification Groups:
Doc NumberType
CRAYAMID 140 OMAT: 806
CRAYAMID 140 JCR-147
Suppliers:
ManufacturerRemarks
LOCAL
18598
IE200
k3504
K3713
K6835
Manufacturer Code:LOCAL
Tool Number:Drilling machine
Tool Name:Drilling machine
Manufacturer Code:LOCAL
Tool Number:Horizontal Boring Mill
Tool Name:Horizontal Boring Mill
Manufacturer Code:0AM53
Tool Number:IAE 3J12819
Tool Name:IAE 3J12819 Riveting fixture