TASK 72-32-83-300-023 LPC Rear Case - Replace The Sleeve, Repair-023 (VRS1595)

DMC:V2500-A0-72-32-8340-03A-920A-C|Issue No:002.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-83-300-023 LPC Rear Case - Replace The Sleeve, Repair-023 (VRS1595)

Effectivity

FIG/ITEM PART NO.

02-900

5W2196

Material of component

PART IDENT

SYMBOL

MATERIAL

LPC rear case assembly

Al-5Si-1.3Cu-0.5Mg

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

For the method to clean the parts, refer to TASK 72-32-83-100-000 (CLEANING-000).

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 07-028 CHROMATE CONVERSION COATING FOR ALUMINUMLOCALCoMat 07-028

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
SleeveM81934-1-0540

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-83-350-091 Remove the Existing Sleeve

    1. Refer to Figure.

    2. Extract the worn and/or damaged sleeve.

    2. SUBTASK 72-32-83-350-092 Blend the Sleeve Hole

      1. Remove raised metal and rough surface around the sleeve hole and staking holes.

    3. SUBTASK 72-32-83-380-062 Surface Treat the Bore Surface

      1. Clean the sleeve hole.

      2. Do a chemical touch-up to the repaired area with a brush.

      1. Refer to the SPM TASK 70-38-02-300-503.

        Use CoMat 07-028 CHROMATE CONVERSION COATING FOR ALUMINUM chemical conversion coating for aluminum.

    4. SUBTASK 72-32-83-220-187 Dimensional Check the Sleeve Hole

      1. Measure the inner diameter of the sleeve hole.

      1. Inner diameter should be within a maximum of 0.439 in. (11.15 mm).

    5. SUBTASK 72-32-83-350-093 Install the New Sleeve

    1. Refer to Figure, Figure, Figure and Figure.

      2. Chill the new sleeve.

      1. Chill the sleeve in dry ice for 15 minutes.

      3. Install the sleeve in position of the LPC rear case assembly.

      1. Refer to Figure.

      4. Do a staking.

      1. Adjust the position of the new staking to other than the area of the existing staking holes.

        Refer to Figure, Figure, Figure and Figure.

    6. SUBTASK 72-32-83-220-188 Examine the Repaired Area

      1. Visually examine the repaired area.

      1. Refer to TASK 72-32-83-200-000 (INSPECTION/CHECK-000).

    7. SUBTASK 72-32-83-350-163 Identify the Repair

      1. Mark VRS1595 next to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501, SPM SUBTASK 70-09-00-400-001.

        Use vibro-engraving equipment.

    8. SUBTASK 72-32-83-110-094 Clean the Marking Area

      1. Clean the marking area.

    9. SUBTASK 72-32-83-350-164 Surface Treat the Marking Area

      1. Do a chemical touch-up to the marking area with a brush.

    10. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial error during conversion

Link not Found
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 07-028
Type:sp01
Supply Short Name:CoMat 07-028 CHROMATE CONVERSION COATING FOR ALUMINUM
Supply Name:CoMat 07-028 CHROMATE CONVERSION COATING FOR ALUMINUM
Specification Groups:
Doc NumberType
DELETED. USE COMAT 01-275
Suppliers:
ManufacturerRemarks
LOCAL