TASK 72-32-85-300-057 Repair By Installing The Bush At Countersunk Bolthole Of Flange FA, Repair 057 (VRS1565)

DMC:V2500-A0-72-32-8501-08A-649A-C|Issue No:002.00|Issue Date:2018-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-85-300-057 Repair By Installing The Bush At Countersunk Bolthole Of Flange FA, Repair 057 (VRS1565)

Effectivity

FIG/ITEM

PART NO.

01-100

5W0069

01-100

5W0072

01-100

5W0081

01-100

5W0093

01-100

5W0094

01-100

5W0100

01-100

5W0124

01-100

5W0144

01-100

5W0149

01-100

5W0154

01-100

5W0168

01-100

5W0169

01-100

5W0171

01-100

5W0172

01-100

5W0184

01-100

5W0186

01-100

5W0187

01-100

5W0188

01-100

5W0189

01-100

5W0190

01-100

5W0191

01-100

5W0192

01-100

5W0193

01-100

5W0194

01-100

5W0195

01-100

5W0196

01-100

5W0197

01-100

5W0198

01-100

5W0199

01-100

5W0200

01-100

5W0201

01-100

5W0202

01-100

5W0203

01-100

5W0204

01-100

5W0205

01-100

5W0206

01-100

5W0207

01-100

5W0208

01-100

5W0209

01-100

5W0210

01-100

5W0211

01-100

5W0212

01-100

5W0213

01-100

5W0214

01-100

5W0215

01-100

5W0216

01-100

5W0217

01-100

5W0218

01-100

5W0219

01-100

5W0220

01-100

5W0221

01-100

5W0222

01-100

5W0223

01-100

5W0224

01-100

5W0225

01-100

5W0226

01-100

5W0306

01-100

5W0307

01-100

5W0313

Material of component

PART IDENT

MATERIAL

Fan Case Assembly

Titanium Alloy

General

This repair scheme gives the procedure for re-shape the bolt hole by the installation of steel bush repair for worn or damaged bolt hole in the Fan Case Assembly.

The practices and processes referred to in the procedure by the TASK numbers are in SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Boring machineLOCALBoring machine
Heat Protective GlovesLOCALProtective Gloves, Heat
Non-metallic driftLOCALNon-metallic drift
Penetrant crack test equipmentLOCALPenetrant Crack Test Equipment
Portable blending equipmentLOCALPortable blending equipment
Portable heating equipmentLOCALPortable heating equipment
Standard Workshop EquipmentLOCALStandard Workshop Equipment
Vibro-engraving equipmentLOCALVibro-engraving equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment
Chemical cleaning equipmentLOCALChemical Cleaning Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-031 ACETONE (CH3)2COLOCALCoMat 01-031
CoMat 02-097 LINT-FREE GLOVESLOCALCoMat 02-097
CoMat 02-100 GLOVES, LINT-FREELOCALCoMat 02-100
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)LOCALCoMat 06-063
CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)LOCALCoMat 06-064
CoMat 08-163 RETAINING COMPOUND PRESSFITLOCALCoMat 08-163

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-85-220-200 Examine the Fan Case Assembly (01-100) for Damaged Area

      WARNING

      ALWAYS MAKE SURE THERE IS SUFFICIENT VENTILATION IN THE WORK AREA.

      WARNING

      EYE PROTECTION MUST ALWAYS BE USED.

      WARNING

      DO NOT LET THE CLEANER OR ITS VAPOR TOUCH THE EYES OR SKIN.

      WARNING

      PROTECTIVE CLOTHING AND FACE MASKS MUST ALWAYS BE USED.

      WARNING

      ALWAYS KEEP OPEN FLAMES AWAY FROM THE WORK AREA.

      WARNING

      IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS FORMATION SUCH AS, HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

      1. Clean the fan case.

      1. Refer to SPM TASK 70-11-26-300-503.

      2. Examine the damaged area dimensionally, if necessary.

      1. Confirm the dimensions of the increased bolthole and fretted surface at front of FWD flange.

      3. Crack test on the damaged area.

        2. Cracked in the 0.539 in. (13.7 mm) at the counter bore area or the 0.362 in. (9.2 mm) at the bore area on the flange surface.

        1. Reject.

    2. SUBTASK 72-32-85-320-056 Machine the Worn or Damaged Fan Case Assembly (01-100)

    1. CAUTION

      TITANIUM COMPONENT - YOU MUST USE SILICON CARBIDE TYPE ABRASIVE WHEELS, STONES AND PAPERS TO DRESS, BLEND AND POLISH THIS COMPONENT. IF MECHANICAL CUTTERS ARE USED, ONLY LIGHT CUTS MUST BE MADE TO AVOID OVERHEATING THE MATERIAL.

      CAUTION

      TITANIUM COMPONENT - AVOID BUILD UP OF HEAT BY APPLYING ONLY GENTLE PRESSURE AND KEEPING THE TOOL SPEED AS LOW AS POSSIBLE. USE TECHNIQUES WHICH ALLOW FOR PROGRESSIVE WEAR OF THE DRESSING MEDIA TO PRESENT A CONTINUALLY FRESH CUTTING SURFACE TO THE WORK PIECE. DO NOT DWELL ON ONE AREA OF THE COMPONENT. DRESS, WHERE POSSIBLE, IN A CIRCULAR MOTION; TAKING LIGHT CUTS TO AVOID OVERHEATING.

      CAUTION

      TITANIUM COMPONENT - YOU MUST MAKE SURE THAT WHEN YOU REMOVE MATERIAL, BLEND AND POLISH, TO MAKE SMOOTH, THAT NO SPARKS ARE PRODUCED AND THE ADJACENT AREA IS MASKED OFF.

      CAUTION

      TITANIUM COMPONENT - IF THE MATERIAL SHOWS A CHANGE IN COLOR DURING DRESSING, TO DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.

      CAUTION

      POWER BLENDING TOOLS MAY BE USED IF DAMAGED TITANIUM PART IS PERIODICALLY CHECKED FOR HEAT BUILD-UP BY TOUCHING OCCASIONALLY WITH UNGLOVED HAND. IF TITANIUM PART BECOMES TOO HOT TO TOUCH, ALLOW MATERIAL TO COOL BEFORE CONTINUING REPAIR.

      CAUTION

      THE FAN CASE IS MADE FROM TITANIUM ALLOY AND IS THIN IN SOME AREAS. IF YOU BLEND TOO MUCH, THE PART CANNOT BE SERVICEABLE AND WILL HAVE TO BE REPLACED.

      CAUTION

      DO NOT OPERATE WITHOUT SAFETY GOGGLES AND OTHER GUARDS EQUIPMENT. FLYING PARTICLES CAN CAUSE INJURY.

      NOTE

      Dull tools and worn or loaded abrasive equipments generate heat rapidly and should be checked frequently and replaced when necessary.

      NOTE

      Remove the minimum quantity of material necessary to remove the damage. All blends must be smooth and continuous.

      NOTE

      The surface finish of all the repaired surfaces must have the same or better quality to that of the adjacent, not damaged, areas.

      NOTE

      Keep the material removal to the minimum necessary to remove damage.

      Refer to Figure and Figure.

      2. Machine the worn or damaged bolt hole.

    3. SUBTASK 72-32-85-110-093 Do a Swab Etch

      1. Chemically clean.

      1. Refer to SPM TASK 70-11-08-300-503, SUBTASK 70-11-08-300-001.

      2. Swab etch the machined area.

      1. Refer to SPM TASK 70-11-08-300-503, SUBTASK 70-11-08-300-002.

    4. SUBTASK 72-32-85-230-071 Examine the Machined Area of the Fan Case Assembly (01-100)

    1. Refer to Figure, Figure and Figure.

      3. Examine the machined area.

      1. Measure the dimensions of the machined areas.

      2. The machined area must satisfy dimension given in Figure.

      3. If necessary, do Step and Step again.

    5. SUBTASK 72-32-85-320-054 Manufacture the Repair part

    1. Refer to Figure and Figure.

      2. Manufacture the repair part.

      1. Use material AMS5732 or UNS S66286.

      3. Clean the repair part.

      5. Dimensionally inspect the repair part.

      1. Ensure the dimensions in Figure and Figure are satisfied. If dimensions are outside the limits defined in Figure and Figure, perform the manufacturing process again.

    6. SUBTASK 72-32-85-350-161 Prepare the Repair Part for Installation

      WARNING

      ALWAYS MAKE SURE THERE IS SUFFICIENT VENTILATION IN THE WORK AREA.

      WARNING

      EYE PROTECTION MUST ALWAYS BE USED.

      WARNING

      DO NOT LET THE CLEANER OR ITS VAPOR TOUCH THE EYES OR SKIN.

      WARNING

      PROTECTIVE CLOTHING AND FACE MASKS MUST ALWAYS BE USED.

      WARNING

      ALWAYS KEEP OPEN FLAMES AWAY FROM THE WORK AREA.

      WARNING

      IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS FORMATION SUCH AS, HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

    1. Refer to Figure.

      2. Clean the bush.

      3. Apply retaining compound to the outer diameter and flange surface of the bush.

    7. SUBTASK 72-32-85-350-162 Install Repair Bush

    1. Refer to Figure and Figure.

      2. Heat the flange FA.

      2. Heat the flange FA to 120 deg F (94.5 deg C).

      3. Install the bush in to the machined hole, immediately after removal of the heating equipment from the fan case assembly.

    8. SUBTASK 72-32-85-220-155 Examine the Bush for Location

    1. Refer to Figure.

      2. Visually examine the bush for location.

      1. Make sure the bush is in position.

      2. If necessary, do this procedure again.

    9. SUBTASK 72-32-85-350-163 Identify the Repair

    1. Refer to Figure and Figure.

      2. Make a mark repair symbol adjacent the repaired hole, refer to Figure and Figure.

        1. Refer to SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

      3. Make a mark repair symbol, VRS1565 and hole numbers adjacent the part number, refer to Figure.

        1. Refer to SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

    10. Figure: Fan Case Assembly

    Fan Case Assembly

    Figure: Fan Case Assembly

    Fan Case Assembly

    Figure: Fan Case Assembly

    Fan Case Assembly

    Figure: Fan Case Assembly

    Fan Case Assembly

    Figure: Fan Case Assembly

    Fan Case Assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added PN 5W0313. (15VJ800A)

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-031
Type:sp01
Supply Short Name:CoMat 01-031 ACETONE (CH3)2CO
Supply Name:CoMat 01-031 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT: 150 (RR REF)COMMERCIAL GRADE O-A-51
PMC 9008 (PW REF)COMMERCIAL GRADE O-A-51
JCR-041 (JAEC REF)COMMERCIAL GRADE O-A-51
MTH 169 (98%) (MTU REF)COMMERCIAL GRADE O-A-51
Suppliers:
ManufacturerRemarks
LOCAL
K6835
81348
K3504
U1185
24853
70657
Manufacturer Code:X111X
Supply Number:CoMat 02-097
Type:sp01
Supply Short Name:CoMat 02-097 LINT-FREE GLOVES
Supply Name:CoMat 02-097 LINT-FREE GLOVES
Specification Groups:
Doc NumberType
DELETED. USE COMAT 02-100.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 02-100
Type:sp01
Supply Short Name:CoMat 02-100 GLOVES, LINT-FREE
Supply Name:CoMat 02-100 GLOVES, LINT-FREE
Specification Groups:
Doc NumberType
MISC 127 (PW REF)WHITE LINT-FREE NYLON INSPECTION/INSPECTOR GLOVES
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-063
Type:sp01
Supply Short Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Supply Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐063 letter suffix material with other CoMat 06‐063 letter suffix materials. Where CoMat 06‐063 is specified with no suffix, use one of the CoMat 06‐063 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 06-064
Type:sp01
Supply Short Name:CoMat 06-064FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Supply Name:CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐064 letter suffix material with other CoMat 06‐064 letter suffix materials.Where CoMat 06‐064 is specified with no suffix, use one of the CoMat 06‐064 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 08-163
Type:sp01
Supply Short Name:CoMat 08-163 RETAINING COMPOUND PRESS FIT
Supply Name:CoMat 08-163 RETAINING COMPOUND PRESSFIT
Specification Groups:
Doc NumberType
JCR-321LOCTITE 648
OMAT: 8/77ALOCTITE 648
Suppliers:
ManufacturerRemarks
LOCAL
IE259
05972
IE200
IE261
IE379
IE380
K3504
K6835
U0406
Manufacturer Code:LOCAL
Tool Number:Boring machine
Tool Name:Boring machine
Link not Found
Manufacturer Code:LOCAL
Tool Number:Non-metallic drift
Tool Name:Non-metallic drift
Link not Found
Manufacturer Code:LOCAL
Tool Number:Portable blending equipment
Tool Name:Portable blending equipment
Manufacturer Code:LOCAL
Tool Number:Portable heating equipment
Tool Name:Portable heating equipment
Manufacturer Code:LOCAL
Tool Number:Protective Gloves, Heat
Tool Name:Heat Protective Gloves
Manufacturer Code:LOCAL
Tool Number:Standard Workshop Equipment
Tool Name:Standard Workshop Equipment
Manufacturer Code:LOCAL
Tool Number:Vibro-engraving equipment
Tool Name:Vibro-engraving equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment