TASK 72-32-91-300-014 LPC Inlet Guide Vane (Stator) - Replace The Vane, Repair-014 (VRS1433)

DMC:V2500-A0-72-32-9102-05A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-91-300-014 LPC Inlet Guide Vane (Stator) - Replace The Vane, Repair-014 (VRS1433)

Effectivity

FIG/ITEM

PART NO.

01-400

5A1494

General

This Repair TASK gives the procedure for replacement of the LPC inlet guide vane.

Material of component

PART IDENT

IAE

SYMBOL

MATERIAL

LPC inlet guide vane assembly

Vane: Titanium alloy

Inner ring: Aluminum alloy

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Plastic chisel type toolLOCALPlastic chisel type tool
Vacuum cleanerLOCALVacuum cleaner
SpatulaLOCALSpatula
Mass weighing scaleLOCALMass weighing scale
Vacuum pumpLOCALVacuum pump
InjectorLOCALInjector

(Air pressure type)

IAE 3J12818 Molding fixture0AM53IAE 3J12818

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-121 SILICON CARBIDE GRITIAE72CoMat 05-121
CoMat 05-122 SILICON CARBIDE GRITIAE72CoMat 05-122
CoMat 05-123 SILICON CARBIDE GRITIAE72CoMat 05-123
CoMat 05-124 SILICON CARBIDE GRITIAE72CoMat 05-124
CoMat 08-032 PRIMERLOCALCoMat 08-032
CoMat 08-036 SILICONE RUBBER COMPOUNDLOCALCoMat 08-036
CoMat 08-042 SILICONE RUBBER COMPOUNDIAE55CoMat 08-042

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Vane, STG. 1.0 LPC Type A5A018046 A/R
Vane, STG. 1.0 LPC Type B5A018146 A/R

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-91-350-063 Remove the Damaged Vane

    1. Refer to Figure.

      2. CAUTION

        BE CAREFUL NOT TO DAMAGE THE SURFACE OF VANE AND RING WHEN REMOVING MOLDING RUBBER.

        Remove the molding rubber to break the connection between vane and inner ring. Remove the damaged vane from the inner ring.

      1. Use a clean plastic chisel type tool.

      3. Remove the molding rubber from AREA A and AREA B.

      1. Use a clean plastic chisel type tool.

      4. NOTE

        If it is necessary to replace the abradable seal rubber on the inner ring, remove the rubber after the vanes have been removed. The new rubber should be put back and cured after the new vanes have been attached and bonded.
        Refer to VRS1437 (TASK 72-32-91-300-008) (REPAIR-008).

        NOTE

        If it is not necessary to repair the rubber, put on a shield to prevent damage to the rubber during this repair.

        Remove the remaining molding rubber from the removed vane if the vane is serviceable.

      1. Use a clean plastic chisel type tool.

    2. SUBTASK 72-32-91-120-055 Abrasive Blast for the Bonding Area

    1. Refer to Figure.

      2. Apply masking tape to the areas which do not require the molding compound.

    3. SUBTASK 72-32-91-110-060 Clean the Blasted Area

    1. Refer to Figure.

      2. Remove remaining abrasive by vacuuming or clean air blow.

      1. Use a vacuum cleaner.

      3. Clean the blasted area of the vane and the inner ring.

    4. NOTE

      After cleaning the component must not be touched by hand and must be covered by craft paper to prevent contamination.

      Dry by air for 15 minutes minimum.

    4. SUBTASK 72-32-91-360-073 Apply the Primer to the Bonding Area

    1. Refer to Figure.

      2. CAUTION

        THE PRIMER MUST NOT BE APPLIED TO THE SILICONE RUBBER.

        NOTE

        Let the primer dry at a room temperature of 77 deg F (25 deg C) for 2 hours minimum, 24 hours maximum at a moisture level equivalent to 50 percent minimum relative humidity.

        NOTE

        Parts must have the silicone rubber compound applied within 24 hours of completion of primer application.

        Apply the primer to the bonding area.

        1. The primer must be applied to the metal surface only.

        2. Refer to the SPM TASK 70-36-04-360-501.

    5. SUBTASK 72-32-91-360-074 Make-Up of CoMat 08-042 Silicone Rubber Compound

      1. Mix 9.5 to 10.5 parts by weight of the base material with 0.8 to 1.2 parts by weight of the curing agent in 8 to 10 minutes at 70 to 80 deg F (21 to 27 deg C) until the material is a constant colour.

      1. Use CoMat 08-042 SILICONE RUBBER COMPOUND, a clean spatula and a mass weighing scale.

      2. NOTE

        When mixed, the life of the silicone rubber compound is a maximum of 1.5 hours at room temperature.

        Remove all the air from the mixture at 28 in. (711.2 mm) mercury vacuum for 15 minutes minimum.

      1. Use the vacuum pump.

    6. SUBTASK 72-32-91-360-075 Mold CoMat 08-042 Silicone Rubber Compound

    1. Refer to Figure.

      2. Set up the mold with the molding fixture and install the new or serviceable vane in position.

      3. Apply the silicone rubber compound to the mold area (AREA A).

      1. Use an air pressure type injector.

    4. Cure the silicone rubber compound at room temperature for 16 hours followed by being kept at 290 and 310 deg F (143 and 153 deg C) for 2 hours with the molding fixture attached.

    7. SUBTASK 72-32-91-360-076 Make-Up of CoMat 08-036 Silicone Rubber Compound

      1. Mix the base material and the curing agent.

      1. Refer to the SPM TASK 70-36-04-360-501.

      2. Remove all the air from the mixture.

      1. Refer to the SPM TASK 70-36-04-360-501.

    8. SUBTASK 72-32-91-360-077 Mold CoMat 08-036 Silicone Rubber Compound

    1. Refer to Figure.

      2. Apply the silicone rubber compound into the mold area (AREA B).

      1. Use an air pressure type injector.

      3. Cure the silicone rubber compound.

      1. Refer to the SPM TASK 70-36-04-360-501.

    4. Remove the LPC inlet guide vane assembly from the molding fixture.

    9. SUBTASK 72-32-91-220-086 Examine the Repaired Areas

    1. Refer to Figure.

    2. Dimensionally and visually examine the repaired area.

    10. Figure: Replace the stator vane of LPC inlet guide vane assenbly

    Sheet 1

    Legend
    Replace the stator vane of LPC inlet guide vane assenbly

    Sheet 1

    Close

    Figure: Replace the stator vane of LPC inlet guide vane assembly

    Sheet 2

    Legend
    Replace the stator vane of LPC inlet guide vane assembly

    Sheet 2

    Close

    Figure: Replace the stator vane of LPC inlet guide vane assembly

    Sheet 3

    Legend
    Replace the stator vane of LPC inlet guide vane assembly

    Sheet 3

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE55
Enterprise Name:DELETED
BU Name:DELETED, SEE CAGE CODE 74230
Manufacturer Code:IAE72
Enterprise Name:DELETED
BU Name:DELETED, SEE CAGE CODE SD349
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:SD349
Supply Number:CoMat 05-121
Type:sp01
Supply Short Name:CoMat 05-121 SILICON CARBIDE GRIT
Supply Name:CoMat 05-121 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"60
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:SD349
Supply Number:CoMat 05-122
Type:sp01
Supply Short Name:CoMat 05-122 SILICON CARBIDE GRIT
Supply Name:CoMat 05-122 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"70
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:SD349
Supply Number:CoMat 05-123
Type:sp01
Supply Short Name:CoMat 05-123 SILICON CARBIDE GRIT
Supply Name:CoMat 05-123 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"80
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:SD349
Supply Number:CoMat 05-124
Type:sp01
Supply Short Name:CoMat 05-124 SILICON CARBIDE GRIT
Supply Name:CoMat 05-124 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"90
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:X222X
Supply Number:CoMat 08-032
Type:sp01
Supply Short Name:CoMat 08-032 PRIMER
Supply Name:CoMat 08-032 PRIMER
Specification Groups:
Doc NumberType
DELETED. USE ONE OF THE COMAT 08-032 LETTER SUFFIX ALTERNATIVE MATERIALS.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:71984
Supply Number:CoMat 08-036
Type:sp01
Supply Short Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
SILASTIC RUBBER J RTV
Suppliers:
ManufacturerRemarks
71984
K6835
KG699
B1571
V277V
Manufacturer Code:X222X
Supply Number:CoMat 08-042
Type:sp01
Supply Short Name:CoMat 08-042 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-042 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
Where CoMat 08-042 is specified with no suffix, use one of the CoMat 08-042 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0AM53
Tool Number:IAE 3J12818
Tool Name:IAE 3J12818 Molding fixture
Manufacturer Code:LOCAL
Tool Number:Injector
Tool Name:Injector
Manufacturer Code:LOCAL
Tool Number:Mass weighing scale
Tool Name:Mass weighing scale
Manufacturer Code:LOCAL
Tool Number:Plastic chisel type tool
Tool Name:Plastic chisel type tool
Manufacturer Code:LOCAL
Tool Number:Spatula
Tool Name:Spatula
Manufacturer Code:LOCAL
Tool Number:Vacuum cleaner
Tool Name:Vacuum cleaner
Manufacturer Code:LOCAL
Tool Number:Vacuum pump
Tool Name:Vacuum pump