TASK 72-38-11-300-013 Inlet Cone Assembly - Relocate The Dowel Pins, Repair 013 (VRS1431)

DMC:V2500-A0-72-38-1101-00A-664A-C|Issue No:002.00|Issue Date:2021-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-38-11-300-013 Inlet Cone Assembly - Relocate The Dowel Pins, Repair 013 (VRS1431)

Effectivity

FIG/ITEM

PART NO.

01-200

5A0015

01-200

5A1452

01-200

5A1733

Material of component

PART IDENT

SYMBOL

MATERIAL

Inlet cone

Fiber-reinforced plastic with polyurethane coating

General

All adhesive application and bonding operation must be done in controlled environment room designated for non silicone material. Refer to TASK 70-37-07-360-501.

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Radial drillLOCALRadial drill
Double column machining centerLOCALDouble column machining center
OvenLOCALOven
Rotary tableLOCALRotary table
Standard Workshop EquipmentLOCALStandard Workshop Equipment
Dial bore gageLOCALDial bore gage
IAE 3J12772 Machining fixture0AM53IAE 3J127721

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-016 GARNET PAPER, 80-GRIT0KHE3CoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRIT0KHE3CoMat 05-017
CoMat 08-015 RESINLOCALCoMat 08-015
CoMat 08-016 HARDENERLOCALCoMat 08-016

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
PIN - DOWEL0AM535A00136
RING - RETAININGU1653AS207636

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-38-11-360-069 Remove the Six Dowel Pins from the Inlet Cone Assembly,

    1. Refer to Figure and Figure.

      2. CAUTION

        BE CAREFUL THAT THE INLET CONE ASSEMBLY DOES NOT BECOME DAMAGED.

        Set up the inlet cone assembly and the fixture on the machine.

      1. Use radial drill machine or equivalent.

      3. Machine the pins.

      1. Use center drill and drill 0.216 in. (5.5 mm).

      4. Push out the pins and rings.

      1. Use a small hammer and punch.

      5. Remove remaining adhesive from the inlet cone.

    2. SUBTASK 72-38-11-320-051 Machine the Six Pin Holes,

    1. Refer to Figure and Figure.

      2. Set up the inlet cone assembly and the fixture on the machine.

        1. Use double column machining center and rotary table or equivalent.

        1. The runouts of the diameter B and the surface A must be 0.003 in. (0.076 mm) FIR.

      3. Machine the pin hole.

      1. Use standard workshop equipment.

    3. SUBTASK 72-38-11-220-051 Examine the Pin Hole

    1. Refer to Figure.

      2. Measure the dimension of the pin hole.

      1. Use dial bore gage.

    4. SUBTASK 72-38-11-360-070 Apply and Cure the Two Part Low Temperature Curing Sealant/Adhesive

    1. Refer to Figure

      2. CAUTION

        YOU MUST USE PLASTIC GLOVES, DURING PREPARATION AND USE OF THE ADHESIVE TO PREVENT CONTAMINATION OF THE SKIN.

        CAUTION

        YOU MUST NOT EAT OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.

        Make up the adhesive from two parts.

      2. Refer to the SPM TASK 70-36-02-360-501 and SUBTASK 70-36-02-360-021.

    3. Install the ring to the pin.

    4. Apply the adhesive to the area mating surface to the pin.

    5. Install the pin in the flange of the inlet cone.

    6. Remove unwanted adhesive compound from the inlet cone.

    7. Dimensionally examine for the inlet cone assembly.

      8. Cure the adhesive at 203 to 221 deg F (95 to 105 deg C) for one hour.

      1. Use an electric oven.

    5. SUBTASK 72-38-11-220-052 Examine the Repaired Area of the Inlet Cone Assembly

    1. Refer to Figure.

    2. Dimensionally examine the repaired area for pin.

    6. SUBTASK 72-38-11-350-060 Identify the Repair

      1. Make a mark VRS1431 adjacent to the part number.

      1. Use ink method.

      2. Refer to the SPM TASK 70-09-00-400-501.

    7. Figure: Inlet cone pin and segment - machining

    Inlet cone pin and segment - machining

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Corrected degree values. (CAS-94838-X8S3J2)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:0KHE3
Enterprise Name:3M CO AEROSPACE AND AIRCRAFT MAINTENANCE DIV
BU Name:3M CO AEROSPACE AND AIRCRAFT MAINTENANCE DIV
Building:3M CENTER - BUILDING 0223-01-N
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-737-6501
Fax Number:1-800-364-3577, 1-651-737-7117
Internet:www.3m.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:U1653
Enterprise Name:Society Of British Aerospace Companies, LTD.
Part Number:5A0013
Part Name:PIN - DOWEL
Manufacturer Code:0AM53
Part Number:AS20763
Part Name:RING - RETAINING
Manufacturer Code:U1653
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 08-015
Type:sp01
Supply Short Name:CoMat 08-015 RESIN
Supply Name:CoMat 08-015 RESIN
Specification Groups:
Doc NumberType
RENGEL SV.409 OMAT: 805
RENGEL SV.409 JCR-146
Suppliers:
ManufacturerRemarks
LOCAL
IE432
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-016
Type:sp01
Supply Short Name:CoMat 08-016 HARDENER
Supply Name:CoMat 08-016 HARDENER
Specification Groups:
Doc NumberType
CRAYAMID 140 OMAT: 806
CRAYAMID 140 JCR-147
Suppliers:
ManufacturerRemarks
LOCAL
18598
IE200
k3504
K3713
K6835
Manufacturer Code:LOCAL
Tool Number:Dial bore gage
Tool Name:Dial bore gage
Manufacturer Code:LOCAL
Tool Number:Double column machining center
Tool Name:Double column machining center
Manufacturer Code:0AM53
Tool Number:IAE 3J12772
Tool Name:IAE 3J12772 Machining fixture
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Radial drill
Tool Name:Radial drill
Manufacturer Code:LOCAL
Tool Number:Rotary table
Tool Name:Rotary table
Manufacturer Code:LOCAL
Tool Number:Standard Workshop Equipment
Tool Name:Standard Workshop Equipment