TASK 72-41-13-300-014 HPC Rear Shaft - Repair The Heat Shield Mating Diameter By Nickel Plate, Repair-014 (VRS3466)

DMC:V2500-A0-72-41-1301-01A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-13-300-014 HPC Rear Shaft - Repair The Heat Shield Mating Diameter By Nickel Plate, Repair-014 (VRS3466)

Effectivity

FIG/ITEM

PART NO.

01-900

2A1386

01-900

2A1967

01-900

2A1990

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

HPC shaft assembly

-

Nickel base alloy

General

Price and availability - refer to IAE

The practices and processes referred to in this procedure by TASK numbers are in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Machining equipmentLOCALMachining equipment
Plating equipmentLOCALPlating equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment
IAE 3P16393 Hanger, Plating0AM53IAE 3P163931

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-13-320-061 Machine the Heat Shield Mating Diameter before Plating

    1. Refer to Figure.

      2. Set-up and machine the heat shield mating diameter to the dimension given in the figure.

      1. Keep the machining to the minimum diameter.

    2. SUBTASK 72-41-13-230-074 Examine the Heat Shield Mating Diameter for Cracks

    1. Refer to Figure.

      2. Examine the machined diameter for cracks.

        1. Do the penetrant procedure given in the SPM TASK 70-23-04-230-501.

        1. No cracks permitted.

    3. SUBTASK 72-41-13-380-059 Shot Peen the Heat Shield Mating Diameter

    1. Refer to Figure.

      2. Shot peen the machined heat shield mating diameter and adjacent radii.

        1. Do the procedure given in the SPM TASK 70-38-13-380-501.

        1. Shot peen at an intensity of 6A.

        2. Do not overspray on the threads.

    4. SUBTASK 72-41-13-330-055 Nickel Plate the Heat Shield Mating Diameter

    1. Refer to Figure.

      2. Install the IAE 3P16393 Hanger, Plating 1 off on the threads of the shaft.

      1. The electrical connection for the plating is located on the hanger.

      3. NOTE

        Do not put the part in an oven before or after chromium plate.

        Nickel plate the heat shield mating diameter to the maximum plate diameter given in the figure.

        1. Do the plating procedures given in the SPM TASK 70-33-02-100-501.

        1. Electrical contact is permitted only in the area given in the figure.

        2. In this area no burns, pits or selective attack is permitted.

        3. No plate is permitted in the radii as given in the figure.

        4. Plate outside the area is permitted, but the plate must be removed.

    5. SUBTASK 72-41-13-320-062 Machine the Heat Shield Mating Diameter after Plating

    1. Refer to Figure.

    2. Remove the plating hanger.

      3. Set-up the machine the heat shield nickel plated diameter to the dimensions given in the figure.

      1. The surface finish must be in the limits given in the figure.

    6. SUBTASK 72-41-13-220-147 Examine the Repair

      1. Examine the heat shield mating diameter to the dimensions given in the figure.

        1. Electrical contact is permitted only in the area given in the figure.

        1. In this area no burns, pits or selective attack is permitted.

    7. SUBTASK 72-41-13-350-070 Mark the Part

    1. Refer to Figure.

      2. NOTE

        If the VRS repair number is marked on the part, do not mark the repair number again.

        Mark the repair number VRS3466 adjacent to the part number at the location given in the figure.

      1. Mark the part by the procedures given in the SPM TASK 70-09-00-400-501.

      2. Use the shallow electrolytic etch method.

    8. Figure: HPC rear shaft heat shield mating diameter repair areas

    HPC rear shaft heat shield mating diameter repair areas

    Figure: HPC rear shaft heat shield mating diameter repair areas

    HPC rear shaft heat shield mating diameter repair areas

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0AM53
Tool Number:IAE 3P16393
Tool Name:IAE 3P16393 Hanger, Plating
Manufacturer Code:LOCAL
Tool Number:Machining equipment
Tool Name:Machining equipment
Manufacturer Code:LOCAL
Tool Number:Plating equipment
Tool Name:Plating equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment