TASK 72-41-21-300-011 HPC Stage 9 Case - Blend Repair On The Stage 9 Rotor Path Ring And Stage 9 Case, Repair-011 (VRS6096)

DMC:V2500-A0-72-41-2109-00A-649A-C|Issue No:003.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-21-300-011 HPC Stage 9 Case - Blend Repair On The Stage 9 Rotor Path Ring And Stage 9 Case, Repair-011 (VRS6096)

Effectivity

FIG/ITEM PART NO.

03-750

6A3653

03-750

6A4163

Material of component

PART IDENT

SYMBOL

MATERIAL

HP Compressor Stage

9 Rotor Path Ring and

Stage 9 Integrated Rotor

Path Ring Case

QTX or

QRK

Nickel, Cobalt Steel

General

This repair must only be done when the instruction to do so is given in 72-41-21 Inspection/Check.

Fig/item numbers in parentheses in the procedure agree with those used in the EIPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the EIPC.

The practices and processes referred to in the procedure by the TASK/SUBTASK number are in the SPM.

Price and availability

Refer to International Aero Engines

Related repaires - none

NOTE

More equipment and materials necessary to do this Repair are in the SPM TASKS given below:
TASK 70-09-00-400-501
TASK 70-11-03-300-503
TASK 70-11-26-300-503
TASK 70-23-03-230-501
TASK 70-23-05-230-501
TASK 70-35-03-300-501

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical cleaning equipmentLOCALChemical cleaning equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-110 EMERY POLISHING PAPER0AM53CoMat 05-110
CoMat 05-111 EMERY POLISHING PAPER06565CoMat 05-111
CoMat 06-018 FLUORESCENT PENETRANT (POST-EMULSIFIED HIGH SENSITIVITY)37676CoMat 06-018
CoMat 05-074 ALUMINIUM OXIDE ABRASIVE PAPER06565CoMat 05-074

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-21-110-206 Clean the HPC Stage 9 Rotor Path Ring

      1. Chemically Clean.

      1. Refer to the SPM TASK 70-11-03-300-503, SUBTASK 70-11-03-300-002.

    2. SUBATSK 72-41-21-230-074-001 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-03-230-501.

      2. No cracks are permitted.

    3. SUBTASK 72-41-21-230-074-002 Do a Crack Test

    4. SUBTASK 72-41-21-350-053 Remove the Damaged Area(s)

    1. Refer to Figure.

      2. Remove small area(s) of damage as necessary.

      1. Refer to the SPM TASK 70-35-03-300-501.

        The maximum depth of the repaired area(s) is to be 0.005 in. (0.13 mm). The diameter of the repaired area is to be 50 times the depth.

        Remove minimum quantity of material that is necessary to do this repair.

      3. Make the repaired area(s) smooth.

      1. Refer to the SPM TASK 70-35-03-300-501.

        Make sure all damage marks are removed and the area(s) made smooth into the adjacent material.

      4. Polish repaired area(s).

      1. Refer to the SPM TASK 70-35-03-300-501.

        Polish the repaired area(s) to remove scratches and to give a surface finish the same as the adjacent material.

    5. SUBTASK 72-41-21-230-225 Do a Crack Test

      1. Do a local penetrant crack test of the repaired area(s).

    6. SUBTASK 72-41-21-110-207 Chemically Clean

      1. Chemically clean the repaired area(s) to remove fluorescent penetrant.

    7. SUBTASK 72-41-21-220-191 Examine the Repair to the HPC Stage 9 Rotor Path Ring

    1. Refer to Figure.

      2. Visually examine and measure the dimensions of the repaired area(s).

      1. Make sure the surface finish is the same as the adjacent material.

        The maximum amount of material removal permitted is 0.005 in (0.13mm).

    8. SUBTASK 72-41-21-230-075-001 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-01-230-501.

      2. No cracks are permitted.

    9. SUBTASK 72-41-21-350-211 Identify the Repair

      1. Make a mark VRS6096 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        Use vibro-engraving equipment.

    10. Figure: An example of an area to be repaired

    An example of an area to be repaired

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to delete part number from effectivity table and added procedure to do a crack test. (87VR677C)

Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:37676
Enterprise Name:ITW MAGNAFLUX
BU Name:MAGNAFLUX CORPORATION
Street:155 HARLEM AVE
City:GLENVIEW
State:IL
Zip Code:60025
Country:USA
Phone Number:1-847-657-5300
Fax Number:1-847-867-5388
Internet:www.magnaflux.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:44197
Supply Number:CoMat 05-074
Type:sp01
Supply Short Name:CoMat 05-074 ALUMINIUM OXIDE ABRASIVE PAPER
Supply Name:CoMat 05-074 ALUMINIUM OXIDE ABRASIVE PAPER
Specification Groups:
Doc NumberType
ANSI/CAMI GRIT SIZE 180 ALUMINIUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
LOCAL
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:X111X
Supply Number:CoMat 05-110
Type:sp01
Supply Short Name:CoMat 05-110 EMERY POLISHING PAPER
Supply Name:CoMat 05-110 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
DISCONTINUED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:44197
Supply Number:CoMat 05-111
Type:sp01
Supply Short Name:CoMat 05-111 EMERY POLISHING PAPER
Supply Name:CoMat 05-111 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
FEPA GRIT SIZE P280 OR P240 EMERY POLISHING PAPER OR ALUMINUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
KC1D9
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-018
Type:sp01
Supply Short Name:CoMat 06-018FLUORESCENT PENETRANT (POST-EMULSIFIED HIGH SENSITIVITY)
Supply Name:CoMat 06-018 FLUORESCENT PENETRANT (POST-EMULSIFIED HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐018 letter suffix material with other CoMat 06‐018 letter suffix materials. Where CoMat 06‐018 is specified with no suffix, use one of the CoMat 06‐018 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment