TASK 72-41-21-300-019 HPC Stage 11 Rotor Path Ring - Replace Lining, Repair-019 (VRS6023)

DMC:V2500-A0-72-41-2128-00A-920A-C|Issue No:002.00|Issue Date:2016-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-21-300-019 HPC Stage 11 Rotor Path Ring - Replace Lining, Repair-019 (VRS6023)

Effectivity

FIG/ITEM

PART NO.

Assembly

04-550

6A3655

A

04-550

6A4297

B

04-350C

6A6551

C

04-350D

6A7531

C

04-350E

6B1435

D

Material of component

PART IDENT

MATERIAL

HP compressor stage 11

Heat resisting alloy

rotor path ring

General

This Repair must only be done when the instruction to do so is given in 72-41-21 inspection/check.

This TASK gives the procedure to replace the damaged rotor path linings on the HP compressor stage 11 rotor path ring.

TASKS identified by SPM TASK are in the Standard Practices and Processes Manual (SPM).

Price and availability

Refer to International Aero Engines.

Related repairs - none.

NOTE

Equipment and materials necessary to do this repair are in the SPM TASKS given below:
SPM TASK 70-09-00-400-501
SPM TASK 70-11-03-300-503
SPM TASK 70-11-39-300-503
SPM TASK 70-12-02-120-501
SPM TASK 70-23-05-230-501
SPM TASK 70-33-59-300-503
SPM TASK 70-34-01-340-501

NOTE

It is possible that some materials in the Consumable Materials chart cannot be used for some or all of the necessary applications. Before you use the materials, make sure the types, quantities and applications of the materials necessary are legally permitted in your location. All persons must obey all applicable federal, state, local and provincial laws and regulations when it is necessary to work with these materials.

NOTE

To identify the consumable materials, refer to the overhaul Processes and Consumables Index (PCI).

NOTE

Other necessary consumable materials are referred to in the SPM TASKs.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Abrasive blast equipmentLOCALAbrasive blast equipment
Air operated grinderLOCALAir operated grinder
Chemical cleaning equipmentLOCALChemical cleaning equipment
Dial test indicatorLOCALDial test indicator
Hardness testerLOCALHardness tester
LatheLOCALLathe
Masking fixtureLOCALMasking fixture

Locally made

Metal spray equipmentLOCALMetal spray equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Rotary burrLOCALRotary burr
Vibro-engraving equipmentLOCALVibro-engraving equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment
IAE 3R18232 Lifting beam0AM53IAE 3R18232
IAE 3R18570 Turning fixture0AM53IAE 3R18570
IAE 3R19081 Turning fixture0AM53IAE 3R19081

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-006 ADHESIVE TAPE ALUMINIUM FOILK0993CoMat 02-006
CoMat 02-198 ADHESIVE TAPE (MASKING METAL SPRAY)LOCALCoMat 02-198
CoMat 03-036 METAL SPRAYING WIRE, Ni,AlLOCALCoMat 03-036
CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)IE200CoMat 03-038
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)0AM53CoMat 03-090
CoMat 03-238 METAL SPRAY POWDER, Ni-Cr-AlLOCALCoMat 03-238
CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADELOCALCoMat 05-003
CoMat 05-015 ABRASIVE MEDIUM, ALUMINUM OXIDELOCALCoMat 05-015
CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)LOCALCoMat 06-064

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-21-325-060-A00 Remove the Abradable Lining, Assembly A

    1. Refer to Figure.

      2. Assemble the fixture on the machine.

      2. Set to turn correctly.

      3. Assemble the rotor path ring on the turning fixture and machine to remove abradable lining.

      1. Turn to remove lining.

      2. You must not remove material from the rotor path ring.

    2. SUBTASK 72-41-21-325-060-B00 Remove the Abradable Lining, Assembly B

    1. Refer to Figure.

      2. Assemble the fixture on the machine.

      2. Set to turn correctly.

      3. Assemble the rotor path ring on to the turning fixture and machine to remove abradable lining.

      1. Turn to remove lining.

      2. You must not remove material from the rotor path ring.

    3. SUBTASK 72-41-21-325-060-C00 Remove the Abradable Lining, Assembly C

    1. Refer to Figure.

      2. Assemble the fixture on the machine.

      1. Use a 1 off with a Lathe.

      2. Set to turn correctly.

      3. Assemble the rotor path ring on to the turning fixture and machine to remove the abradable lining.

      1. Turn to remove the abradable lining.

      2. You must not remove material from the rotor path ring.

    4. SUBTASK 72-41-21-325-060-D00 Remove the Abradable Lining, Assembly D

    1. Refer to Figure.

      2. Assemble the fixture on the machine.

      1. Use a 1 off with a Lathe.

      2. Set to turn correctly.

      3. Assemble the rotor path ring on to the turning fixture and machine to remove the abradable lining.

      1. Turn to remove the abradable lining.

      2. You must not remove material from the rotor path ring.

    5. SUBTASK 72-41-21-350-067 Remove the Remaining Lining

      NOTE

      This SUBTASK is an alternative procedure to Step.

    1. Refer to Figure, Figure, Figure and Figure.

      2. Remove the lining material.

      1. Use an Air operated grinder with a Rotary burr or applicable alternatives.

      2. You must not remove material from the rotor path ring.

    6. SUBTASK 72-41-21-330-054 Remove the Remaining Lining

      NOTE

      This SUBTASK is an alternative procedure to Step.

    1. Refer to Figure, Figure, Figure and Figure.

      2. Chemically remove the lining material.

      1. Refer to the SPM TASK 70-33-59-300-503, SUBTASK 70-33-59-300-002.

    7. SUBTASK 72-41-21-120-054 Abrasive Blast the Repair Area(s)

      2. Lightly dry blast the repaired area(s) to fully remove the lining.

      1. Refer to the SPM TASK 70-12-02-120-501.

    3. Remove the masks.

    8. SUBTASK 72-41-21-110-127 Cold Ferric Chloride Etch

    1. Refer to Figure, Figure, Figure and Figure.

      2. Swab etch the repaired area(s).

      1. Refer to the SPM TASK 70-11-39-300-503, SUBTASK 70-11-39-300-001.

    9. SUBTASK 72-41-21-220-215 Examine the Repaired Area(s)

    1. Refer to Figure, Figure, Figure and Figure.

      2. Visually examine and measure the dimensions of the repaired area(s).

      1. Make sure the damaged lining is fully removed.

    10. SUBTASK 72-41-21-230-081 Do a Crack Test

      1. Do a penetrant crack test of the repaired area(s).

      1. Refer to the SPM TASK 70-23-05-230-501.

      4. No cracks are permitted.

    11. SUBTASK 72-41-21-110-108 Clean the Rotor Path Ring

      1. Chemically clean the rotor path ring.

      1. Refer to the SPM TASK 70-11-03-300-503.

    12. SUBTASK 72-41-21-350-068 Seal Surfaces not to be Repaired

    13. SUBTASK 72-41-21-120-066 Clean the Areas to be Sprayed

      CAUTION

      DO NOT TOUCH AREA(S) TO BE REPAIRED AFTER THEY ARE CLEANED.

      CAUTION

      TOO MUCH ABRASIVE BLAST CAN CAUSE DETERIORATION OF THE REPAIRED SURFACE CONDITION AND MUST BE PREVENTED.

      1. Abrasive blast the area(s) to be sprayed.

      1. Refer to the SPM TASK 70-12-02-120-501.

      2. Use new masking tape, if necessary.

      1. Apply the masking tape again to the area(s) where the masking is missing or damaged.

      2. Be careful not to touch prepared surfaces before plasma spraying.

    14. SUBTASK 72-41-21-340-054 Apply the Abradable Lining

    1. Refer to Figure, Figure, Figure and Figure.

      2. Apply the bond coat.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-025 and SUBTASK 70-34-01-340-010.

      3. Alternatively for the wire feed combustion spray gun, use CoMat 03-036 METAL SPRAYING WIRE, Ni,Al.

      4. Pre-heat the seal ring to 221 deg F to 257 deg F (105 deg C to 125 deg C).

      5. Apply a thickness of 0.004 in. to 0.007 in. (0.10 mm to 0.18 mm).

      3. Apply the abradable lining.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-029.

    4. Remove the masks.

    15. SUBTASK 72-41-21-220-216 Examine the Rotor Path Lining

    1. Refer to Figure, Figure, Figure and Figure.

      2. Visually examine the sprayed coating on the ring.

      1. Refer to the SPM TASK 70-34-01-340-501.

      3. Measure the repaired dimensions.

      4. Hardness test the sprayed coating.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-004.

      2. The average hardness must be 45 to 55 R15Y outer limits 40 minimum and 60 maximum.

    16. SUBTASK 72-41-21-350-070 Identify the Repair

    1. Refer to Figure, Figure, Figure and Figure.

      2. Identify VRS6023 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

    17. SUBTASK 72-41-21-350-237 Machine and Examine the Rotor Path Ring Lining

      1. Machine and examine the rotor path ring lining.

      1. Refer to TASK 72-41-20-440-006 (ASSEMBLY-006).

    18. Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly C

    Repair Details and Dimensions - Assembly C

    Figure: Repair Details and Dimensions - Assembly D

    Repair Details and Dimensions - Assembly D

    Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly C

    Repair Details and Dimensions - Assembly C

    Figure: Repair Details and Dimensions - Assembly D

    Repair Details and Dimensions - Assembly D

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure and added figure 4 and figure 8. (87VR089E)

Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IE200
Enterprise Name:DELETED, REFER TO CAGE CODE 00BB6
Manufacturer Code:K0993
Enterprise Name:3M (UK) PLC
BU Name:3M (UK) PLC
Street:3M CENTRE, CAIN ROAD
City:BRACKNELL
Zip Code:RG12 8HT
Country:UNITED KINGDOM
Phone Number:44-161-236-8500
Fax Number:44-161-237-6136
Internet:www.mmm.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:K6835
Supply Number:CoMat 02-006
Type:sp01
Supply Short Name:CoMat 02-006 ADHESIVE TAPE ALUMINIUM FOIL
Supply Name:CoMat 02-006 ADHESIVE TAPE ALUMINIUM FOIL
Specification Groups:
Doc NumberType
OMAT: 298 (RR REF)SCOTCH 425
Suppliers:
ManufacturerRemarks
K6835
52152
76381
LOCAL
Manufacturer Code:07512
Supply Number:CoMat 02-198
Type:sp01
Supply Short Name:CoMat 02-198 ADHESIVE TAPE (MASKING METAL SPRAY)
Supply Name:CoMat 02-198 ADHESIVE TAPE (MASKING METAL SPRAY)
Specification Groups:
Doc NumberType
OMAT: 2/96 (RR REF)CHR 23816 TAPE
Suppliers:
ManufacturerRemarks
07512
K6835
K1369
KC622
Manufacturer Code:LOCAL
Supply Number:CoMat 03-036
Type:sp01
Supply Short Name:CoMat 03-036 METAL SPRAYING WIRE, Ni, Al
Supply Name:CoMat 03-036 METAL SPRAYING WIRE, Ni,Al
Specification Groups:
Doc NumberType
MSRR 9507/101METCO 405 NS
OMAT:3/90MIL-W-6712 NI80
JCR-019
Suppliers:
ManufacturerRemarks
LOCAL
IE103
IE195
IE200
K1030
K6835
39918
Manufacturer Code:00BB6
Supply Number:CoMat 03-038
Type:sp01
Supply Short Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Supply Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Specification Groups:
Doc NumberType
OMAT: 3/188 (RR REF)METCO 450NS
JCR-020 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
01FK3
0Y7E4
C1840
IE103
K0455
K6835
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 03-238
Type:sp01
Supply Short Name:CoMat 03-238 METAL SPRAY POWDER, Ni-Cr-Al
Supply Name:CoMat 03-238 METAL SPRAY POWDER, Ni-Cr-Al
Specification Groups:
Doc NumberType
MSRR9507/54METCO 314 NS
OMAT:3/202METCO 314 NS
Suppliers:
ManufacturerRemarks
LOCAL
39918
IE195
IE200
K1030
K6835
Manufacturer Code:X222X
Supply Number:CoMat 05-003
Type:sp01
Supply Short Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Supply Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-003 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 05-015
Type:sp01
Supply Short Name:CoMat 05-015 ABRASIVE MEDIUM, ALUMINUM OXIDE
Supply Name:CoMat 05-015 ABRASIVE MEDIUM, ALUMINUM OXIDE
Specification Groups:
Doc NumberType
Where CoMat 05-015 is specified with no letter suffix, use one of the CoMat 05-015 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 06-064
Type:sp01
Supply Short Name:CoMat 06-064FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Supply Name:CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐064 letter suffix material with other CoMat 06‐064 letter suffix materials.Where CoMat 06‐064 is specified with no suffix, use one of the CoMat 06‐064 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Link not Found
Manufacturer Code:LOCAL
Tool Number:Air operated grinder
Tool Name:Air operated grinder
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Dial test indicator
Tool Name:Dial test indicator
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3R18232
Tool Name:IAE 3R18232 Lifting beam
Manufacturer Code:0AM53
Tool Number:IAE 3R18570
Tool Name:IAE 3R18570 Turning fixture
Manufacturer Code:0AM53
Tool Number:IAE 3R19081
Tool Name:IAE 3R19081 Turning fixture
Manufacturer Code:LOCAL
Tool Number:Lathe
Tool Name:Lathe
Manufacturer Code:LOCAL
Tool Number:Masking fixture
Tool Name:Masking fixture
Manufacturer Code:LOCAL
Tool Number:Metal spray equipment
Tool Name:Metal spray equipment
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Rotary burr
Tool Name:Rotary burr
Manufacturer Code:LOCAL
Tool Number:Vibro-engraving equipment
Tool Name:Vibro-engraving equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment