TASK 72-41-32-300-004 HPC Stage 3 Variable Stator Vane - Vibro Polish To Restore The Surface Finish, Repair-004 (VRS6076)

DMC:V2500-A0-72-41-3203-00A-648A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-32-300-004 HPC Stage 3 Variable Stator Vane - Vibro Polish To Restore The Surface Finish, Repair-004 (VRS6076)

Effectivity

FIG/ITEM

PART NO.

ASSEMBLY

02-500

6A3813

A

02-500

6A3883

A

02-500

6A4401

C

02-500

6A5677

C

02-500

6A7729

C

02-500

6A8720

E

02-500

6B1271

E

02-550

6B1273

G

02-600

6A3815

B

02-600

6A3884

B

02-600

6A4402

D

02-600

6A5678

D

02-600

6A7730

D

02-600

6A8721

F

02-600

6B1272

F

Material of component

PART IDENT

MATERIAL

HP Compressor - Stage 3 VSV

Corrosion resistant steel

or

Nickel chromium alloy

General

This repair must only be done when the instruction to do so is given in 72-41-32 Inspection/Check.

This repair gives the procedure to vibro-polish the HP compressor stage 3 variable stator vanes (VSV).

The stage 3 VSV must have been repaired, where necessary and inspected before vibro-polishing.

The stage 3 VSV can only have this repair completed on it three times.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

Price and Availability

Refer to International Aero Engines

Related Repairs - None

NOTE

Equipment and materials necessary to do this repair are in the SPM TASKS given below:
SPM TASK 70-09-00-400-501
SPM TASK 70-11-03-300-503
SPM TASK 70-38-25-380-501

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Degreasing EquipmentLOCALDegreasing Equipment
Surface Finish Measuring EquipmentLOCALSurface Finish Measuring Equipment
Vibrating marking pencilLOCALVibrating marking pencil
Vibro-polishing equipmentLOCALVibro-polishing equipment
IAE 3R18587 Mask0AM53IAE 3R185871
IAE 3R18588 Mask0AM53IAE 3R185881
IAE 3R18589 Mask0AM53IAE 3R185891

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-003 ADHESIVE TAPE BLACK WATERPROOFLOCALCoMat 02-003
CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE IAE56CoMat 05-093
CoMat 05-093A SUPERFINISHING MEDIA, CERAMIC TRISTARIAE56CoMat 05-093A
CoMat 05-093B SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLEIE429CoMat 05-093B
CoMat 05-093C SUPERFINISHING MEDIA, CERAMIC ANGLE CUT TRISTARIE429CoMat 05-093C
CoMat 05-093D SUPERFINISHING MEDIA, CERAMIC TRIANGLEU2008CoMat 05-093D
CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)IE230CoMat 05-095
CoMat 05-095A LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID) IE429CoMat 05-095A
CoMat 05-181 VIBRO POLISHING MEDIA, CERAMIC PINLOCALCoMat 05-181
CoMat 05-182 VIBRO POLISHING COMPOUND, LIQUIDIAE56CoMat 05-182
CoMat 05-183 VIBRO POLISHING PASTEIAE56CoMat 05-183

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-32-220-104 Make sure that the Stage 3 VSV can be Vibro Polished

    1. Refer to Figure, Figure and Figure.

      2. Examine the VSV spindle to find if VRS6076 has been completed before (look for the repair identification symbol).

      1. If the repair identification symbol and /2 is engraved adjacent to the part number, the VSV cannot be vibro polished.

    3. Examine the VSV to make sure the necessary repairs have been completed.

    2. SUBTASK 72-41-32-110-058 Clean the Stage 3 VSV

      1. Remove the grease.

      1. Refer to the SPM TASK 70-11-03-300-503.

        Use degreasing equipment.

    3. SUBTASK 72-41-32-350-058-A00 Apply the Mask to the stage 3 VSV, Assembly A, Assembly C, Assembly E and Assembly G

      1. Apply mask to the Stage 3 VSV spindles.

      1. Apply the mask to the minimum area of the VSV air washed surface.

    4. SUBTASK 72-41-32-350-058-B00 Apply the Mask to the Stage 3 VSV, Assembly B, Assembly D and Assembly F

      1. Apply mask to the stage 3 VSV spindles.

      1. Apply the mask to the minimum area of the VSV air washed surface.

    5. SUBTASK 72-41-32-380-052-A00 Vibro-Polish the Stage 3 VSV Airfoil, Assembly A and Assembly B

      CAUTION

      THIS VSV IS A GLASS BEAD PEENED COMPONENT. DO NOT ABRASIVE BLAST THE VSV.

    1. Refer to Figure.

      2. Vibro-polish the VSV airfoil and the adjacent annulus surfaces. Prepare the component for inspection.

      1. Refer to the SPM TASK 70-38-25-380-501.

        Polish the surfaces in the area specified AB as given in the procedure.

        The surface finish is to be 32 microinches (0.80 micrometers).

        Do not have more than five VSV for one cubic foot of the superpolishing media.

        Use vibro-polish facility.

        Use one of the superpolishing media and one of the liquid compounds given below:

    6. SUBTASK 72-41-32-380-052-B00 Vibro-Polish the Stage 3 VSV Airfoil, Assembly C and Assembly D

      CAUTION

      THIS VSV IS A GLASS BEAD PEENED COMPONENT. DO NOT ABRASIVE BLAST THE VSV.

    1. Refer to Figure.

      2. Vibro-polish the VSV airfoil and adjacent annulus surfaces. Prepare the component for inspection.

      1. Refer to the SPM TASK 70-38-25-380-501.

        The surface finish is to be 16 microinches (0.40 micrometers) on a minimum of 70 percent of the surface area.

        On the remainder of the VSV the surface finish is to be between 16 microinches (0.40 micrometers) and 32 microinches (0.80 micrometers).

        Do not have more than five VSV for one cubic foot of the superpolishing media.

        Use vibro-polish facility.

        Use one of the superpolishing media and one of the liquid compounds given below:

    7. SUBTASK 72-41-32-380-052-C00 Vibro-Polish the Stage 3 VSV Airfoil, Assembly E, Assembly F and Assembly G

    1. Refer to Figure.

      2. Vibro-polish the VSV airfoil and adjacent annulus surfaces. Prepare the component for inspection.

      1. Refer to the SPM TASK 70-38-25-380-501.

        Polish the surfaces in the area specified AB as given in the procedure.

        The VSV airfoil and fillet surfaces are to have a surface finish of 10 microinches (0.25 micrometers).

        On the remainder of the VSV the surface finish is to be 16 microinches (0.40 micrometers) maximum.

        Do not have more than five VSV for one cubic foot of the superpolishing media.

        Use vibro-polish facility.

        Use one of the superpolishing media and one of the liquid compounds given below:

    8. SUBTASK 72-41-32-220-105-A00 Examine the Stage 3 VSV Surface Finish, Assembly A and Assembly B

    1. Refer to Figure.

      2. Examine the surface finish of the VSV.

      1. Refer to the SPM TASK 70-38-25-380-501.

        Use surface finish measuring equipment.

    3. NOTE

      Check the surface finish on the two sides of the airfoil and adjacent surfaces in the area specified AB. The surface finish is to be 32 microinches (0.80 micrometers).

    9. SUBTASK 72-41-32-220-105-B00 Examine the Stage 3 VSV Surface Finish, Assembly C and Assembly D

    1. Refer to Figure.

      2. Examine the surface finish of the VSV.

      1. Refer to the SPM TASK 70-38-25-380-501.

        Use surface finish measuring equipment.

    3. NOTE

      Check the surface finish on the two sides of the airfoil and the adjacent surfaces in the area specified AB. The surface finish is to be 16 microinches (0.40 micrometers) on minimum of 70 percent of the surface area. On the remainder of the VSV the surface finish is to be between 16 microinches (0.40 micrometers) and 32 microinches (0.80 micrometers).

    10. SUBTASK 72-41-32-220-105-C00 Examine the Stage 3 VSV Surface Finish, Assembly E, Assembly F and Assembly G

    1. Refer to Figure.

      2. Examine the surface finish of the VSV.

      1. Refer to the SPM TASK 70-38-25-380-501.

        Use surface finish measuring equipment.

    3. NOTE

      Check the surface finish on the two sides of the airfoil and the adjacent surfaces in the area specified AB. The airfoil surface finish is to be 10 microinches (0.25 micrometers). On the remainder of the VSV the surface finish is to be 16 microinches (0.40 micrometers) maximum.

    11. SUBTASK 72-41-32-350-059 Identify the Repair

    1. Refer to Figure, Figure and Figure.

      2. Identify the repair.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        If this is the first time this repair has been completed on the VSV, vibro engrave a 1 in a triangle adjacent to the part number.

        If this is the second time this repair has been completed on the VSV, vibro engrave /1 adjacent to the triangle.

        If this is the third time this repair has been completed on the VSV, vibro engrave /2 adjacent to the triangle.

        Use vibro-engraving equipment.

    12. Figure: Repair Details and Dimensions - Assembly A and Assembly B

    Repair Details and Dimensions - Assembly A and Assembly B

    Figure: Repair Details and Dimensions - Assembly C and Assembly D

    Repair Details and Dimensions - Assembly C and Assembly D

    Figure: Repair Details and Dimensions - Assembly E, Assembly F and Assembly G

    Repair Details and Dimensions - Assembly E, Assembly F and Assembly G

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE56
Enterprise Name:DELETED. REFER TO VENDOR CODE V056V.
Manufacturer Code:IE230
Enterprise Name:DELETED. REFER TO VENDOR CODE FAJU6.
Manufacturer Code:IE429
Enterprise Name:DELETED. REFER TO VENDOR CODE V429V.
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:U2008
Enterprise Name:CERATEX ENGINEERING LTD
BU Name:CERATEX ENGINEERING LTD
Department:CHURCH LANE WORKS
Street:KELBROOK
City:BARNOLDSWICK
Province:LANCASHIRE
Zip Code:BB18 6UF
Country:UNITED KINGDOM
Phone Number:44-1282-842900
Fax Number:44-1282-844093
Internet:www.ceratex.deman.co.uk
Manufacturer Code:LOCAL
Supply Number:CoMat 02-003
Type:sp01
Supply Short Name:CoMat 02-003 ADHESIVE TAPE BLACK WATERPROOF
Supply Name:CoMat 02-003 ADHESIVE TAPE BLACK WATERPROOF
Specification Groups:
Doc NumberType
OMAT: 285ISATAPE 160
Suppliers:
ManufacturerRemarks
LOCAL
IE305
K6835
Manufacturer Code:CK340
Supply Number:CoMat 05-093
Type:sp01
Supply Short Name:CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Supply Name:CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Specification Groups:
Doc NumberType
ROSLER RM S ANGLE CUT TRIANGLE
Suppliers:
ManufacturerRemarks
CK340
K6835
V056V
Manufacturer Code:X111X
Supply Number:CoMat 05-093A
Type:sp01
Supply Short Name:CoMat 05-093A SUPERFINISHING MEDIA, CERAMIC TRISTAR
Supply Name:CoMat 05-093A SUPERFINISHING MEDIA, CERAMIC TRISTAR
Specification Groups:
Doc NumberType
DELETED. USE COMAT 05-094.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X111X
Supply Number:CoMat 05-093B
Type:sp01
Supply Short Name:CoMat 05-093B SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Supply Name:CoMat 05-093B SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Specification Groups:
Doc NumberType
DELETED. USE COMAT 05-098.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X111X
Supply Number:CoMat 05-093C
Type:sp01
Supply Short Name:CoMat 05-093C SUPERFINISHING MEDIA, CERAMIC ANGLE CUT TRISTAR
Supply Name:CoMat 05-093C SUPERFINISHING MEDIA, CERAMIC ANGLE CUT TRISTAR
Specification Groups:
Doc NumberType
DELETED.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X111X
Supply Number:CoMat 05-093D
Type:sp01
Supply Short Name:CoMat 05-093D SUPERFINISHING MEDIA, CERAMIC TRIANGLE
Supply Name:CoMat 05-093D SUPERFINISHING MEDIA, CERAMIC TRIANGLE
Specification Groups:
Doc NumberType
DELETED. USE COMAT 05-100.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:DL610
Supply Number:CoMat 05-095
Type:sp01
Supply Short Name:CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)
Supply Name:CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)
Specification Groups:
Doc NumberType
ARF
Suppliers:
ManufacturerRemarks
DL610
FAJU6
K6835
V140V
V563V
Manufacturer Code:K6835
Supply Number:CoMat 05-095A
Type:sp01
Supply Short Name:CoMat 05-095A LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)
Supply Name:CoMat 05-095A LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)
Specification Groups:
Doc NumberType
FL 200
Suppliers:
ManufacturerRemarks
K6835
V429V
Manufacturer Code:X222X
Supply Number:CoMat 05-181
Type:sp01
Supply Short Name:CoMat 05-181 VIBRO POLISHING MEDIA, CERAMIC PIN
Supply Name:CoMat 05-181 VIBRO POLISHING MEDIA, CERAMIC PIN
Specification Groups:
Doc NumberType
Where CoMat 05-181 is specified with no letter suffix, use CoMat 05-181A or CoMat 05-181B
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K6835
Supply Number:CoMat 05-182
Type:sp01
Supply Short Name:CoMat 05-182 VIBRO POLISHING COMPOUND, LIQUID
Supply Name:CoMat 05-182 VIBRO POLISHING COMPOUND, LIQUID
Specification Groups:
Doc NumberType
Rosler FC 120
Suppliers:
ManufacturerRemarks
K6835
V056V
Manufacturer Code:K6835
Supply Number:CoMat 05-183
Type:sp01
Supply Short Name:CoMat 05-183 VIBRO POLISHING PASTE
Supply Name:CoMat 05-183 VIBRO POLISHING PASTE
Specification Groups:
Doc NumberType
SVRB 1
Suppliers:
ManufacturerRemarks
K6835
V056V
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3R18587
Tool Name:IAE 3R18587 Mask
Manufacturer Code:0AM53
Tool Number:IAE 3R18588
Tool Name:IAE 3R18588 Mask
Manufacturer Code:0AM53
Tool Number:IAE 3R18589
Tool Name:IAE 3R18589 Mask
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vibro-polishing equipment
Tool Name:Vibro-polishing equipment