TASK 72-41-32-300-010 HPC Stage 6 Variable Stator Vane - Restore The Surface Finish, Repair-010 (VRS6079)

DMC:V2500-A0-72-41-3206-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-32-300-010 HPC Stage 6 Variable Stator Vane - Restore The Surface Finish, Repair-010 (VRS6079)

Effectivity

FIG/ITEM

PART NO.

05-500

6A3699

Assembly A

05-500

6A3763

Assembly A

05-600

6A3752

Assembly B

05-600

6A3764

Assembly B

Material of component

PART IDENT

SYMBOL

MATERIAL

HP Compressor Stage 6 VSV

EAX

Corrosion resistant steel

or

QMP

Nickel chromium iron alloy

General

This Repair must only be done when the instruction is given in 72-41-32 Inspection/Check.

This Repair gives the procedure to vibro polish the HP compressor stage 6 variable stator vanes (VSV).

The VSV must have been repaired, where necessary, and inspected before vibro polishing.

The VSV can only have this repair, completed on it three times.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

Equivalent materials or equipment can be used.
More equipment and materials necessary to do this Repair are given in the SPM TASKS given below.
TASK 70-09-00-400-501
TASK 70-11-01-300-503
TASK 70-38-25-380-501

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Vibrating marking pencilLOCALVibrating marking pencil
Degreasing equipmentLOCALDegreasing equipment
Vibro-polishing equipmentLOCALVibro-polishing equipment
Surface finish measuring equipmentLOCALSurface finish measuring equipment
IAE 3R18563 Mask0AM53IAE 3R185631
IAE 3R18564 Mask0AM53IAE 3R185641

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-003 ADHESIVE TAPE BLACK WATERPROOFLOCALCoMat 02-003
CoMat 05-092 SUPERFINISHING MEDIA0AM53CoMat 05-092
CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE IAE56CoMat 05-093
CoMat 05-094 SUPERFINISHING MEDIA, CERAMIC TRIANGLE0AM53CoMat 05-094
CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)IE230CoMat 05-095
CoMat 05-096 LIQUID COMPOUND0AM53CoMat 05-096
CoMat 05-098 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE0AM53CoMat 05-098
CoMat 05-099 SUPERFINISHING MEDIA0AM53CoMat 05-099
CoMat 05-100 SUPERFINISHING MEDIA, CERAMIC, TRIANGLE0AM53CoMat 05-100

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-32-220-110 Make sure that the Stage 6 VSV can be Vibro Polished

    1. Refer to Figure.

      2. Examine the VSV spindle to find if VRS6079 has been completed before (Look for the repair identification symbol).

      1. If the repair identification symbol and /2 is engraved adjacent to the part number, the VSV cannot be vibro-polished.

    3. Examine the VSV to make sure that any necessary repairs have been completed.

    2. SUBTASK 72-41-32-110-061 Clean the Stage 6 VSV

      1. Remove the grease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    3. SUBTASK 72-41-32-350-064-A00 Apply the Mask to the Stage 6 VSV, Assembly A

      1. Apply mask to the Stage 6 VSV spindles and tip.

      1. Apply the mask to the minimum area of the VSV air washed surface.

    4. SUBTASK 72-42-32-350-064-B00 Apply the Mask to the Stage 6 VSV, Assembly B

      1. Apply mask to the Stage 6 VSV spindles and tip.

      1. Apply the mask to the minimum area of the VSV air washed surface.

    5. SUBTASK 72-41-32-380-055 Vibro-Polish the Stage 6 VSV Airfoil

      CAUTION

      THIS VSV IS A GLASS BEAD PEENED COMPONENT. DO NOT ABRASIVE BLAST THE VSV.

    1. Refer to Figure.

      2. Vibro-polish the VSV airfoil and the adjacent annulus surfaces. Prepare the component for inspection.

      1. Refer to the SPM TASK 70-38-25-380-501.

        Do not have more than 40 VSV for one cubic foot of the superpolishing media.

        Use one of the superpolishing media and one of the liquid compounds given below:

        NOTE

        CoMat 05-092 SUPERFINISHING MEDIA.
        .
        CoMat 05-094 SUPERFINISHING MEDIA, CERAMIC TRIANGLE.
        .
        CoMat 05-098 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE.
        .
        CoMat 05-099 SUPERFINISHING MEDIA.
        .
        CoMat 05-100 SUPERFINISHING MEDIA, CERAMIC, TRIANGLE.

        NOTE

        The maximum size of the superfinishing media given above is 10 mm X 10 mm.
        .
        CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE .

        NOTE

        The maximum size of the superfinishing media given above is 6 mm X 10 mm.
        .
        CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID).
        .
        CoMat 05-096 LIQUID COMPOUND.

    6. SUBTASK 72-41-32-220-111 Examine the Stage 6 VSV Surface Finish

    1. Refer to Figure.

      2. Examine the surface finish of the VSV.

      1. Refer to the SPM TASK 70-38-25-380-501.

    7. SUBTASK 72-41-32-350-065 Identify the Repair

    1. Refer to Figure.

      2. Identify the repair.

      1. Refer to the SPM TASK 70-09-00-400-501 SUBTASK 70-09-00-400-501.

        If this is the first time this repair has been completed on the VSV vibro engrave a 1 in a triangle adjacent to the part number.

        If this is the second time this repair has been completed on the VSV vibro engrave /1 adjacent to the triangle.

        If this is the third time this repair has been completed on the VSV vibro engrave /2 adjacent to the triangle.

    8. Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE56
Enterprise Name:DELETED. REFER TO VENDOR CODE V056V.
Manufacturer Code:IE230
Enterprise Name:DELETED. REFER TO VENDOR CODE FAJU6.
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-003
Type:sp01
Supply Short Name:CoMat 02-003 ADHESIVE TAPE BLACK WATERPROOF
Supply Name:CoMat 02-003 ADHESIVE TAPE BLACK WATERPROOF
Specification Groups:
Doc NumberType
OMAT: 285ISATAPE 160
Suppliers:
ManufacturerRemarks
LOCAL
IE305
K6835
Manufacturer Code:X111X
Supply Number:CoMat 05-092
Type:sp01
Supply Short Name:CoMat 05-092 SUPERFINISHING MEDIA
Supply Name:CoMat 05-092 SUPERFINISHING MEDIA
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:CK340
Supply Number:CoMat 05-093
Type:sp01
Supply Short Name:CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Supply Name:CoMat 05-093 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Specification Groups:
Doc NumberType
ROSLER RM S ANGLE CUT TRIANGLE
Suppliers:
ManufacturerRemarks
CK340
K6835
V056V
Manufacturer Code:CK340
Supply Number:CoMat 05-094
Type:sp01
Supply Short Name:CoMat 05-094 SUPERFINISHING MEDIA, CERAMIC TRIANGLE
Supply Name:CoMat 05-094 SUPERFINISHING MEDIA, CERAMIC TRIANGLE
Specification Groups:
Doc NumberType
ROSLER RM DZ TRISTARS
Suppliers:
ManufacturerRemarks
CK340
K6835
V056V
Manufacturer Code:DL610
Supply Number:CoMat 05-095
Type:sp01
Supply Short Name:CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)
Supply Name:CoMat 05-095 LIQUID COMPOUND (VIBROPOLISHING FINISHING FLUID)
Specification Groups:
Doc NumberType
ARF
Suppliers:
ManufacturerRemarks
DL610
FAJU6
K6835
V140V
V563V
Manufacturer Code:X111X
Supply Number:CoMat 05-096
Type:sp01
Supply Short Name:CoMat 05-096 LIQUID COMPOUND
Supply Name:CoMat 05-096 LIQUID COMPOUND
Specification Groups:
Doc NumberType
DELETED. USE COMAT 05-095A.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:DL610
Supply Number:CoMat 05-098
Type:sp01
Supply Short Name:CoMat 05-098 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Supply Name:CoMat 05-098 SUPERFINISHING MEDIA, CERAMIC, ANGLE CUT TRIANGLE
Specification Groups:
Doc NumberType
TROWALIT PI ANGLE CUT TRIANGLES
Suppliers:
ManufacturerRemarks
DL610
FAJU6
K6835
V140V
V563V
Manufacturer Code:X111X
Supply Number:CoMat 05-099
Type:sp01
Supply Short Name:CoMat 05-099 SUPERFINISHING MEDIA
Supply Name:CoMat 05-099 SUPERFINISHING MEDIA
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:K6835
Supply Number:CoMat 05-100
Type:sp01
Supply Short Name:CoMat 05-100 SUPERFINISHING MEDIA, CERAMIC, TRIANGLE
Supply Name:CoMat 05-100 SUPERFINISHING MEDIA, CERAMIC, TRIANGLE
Specification Groups:
Doc NumberType
CERATEX CE3 STRAIGHT CUT TRIANGLES
Suppliers:
ManufacturerRemarks
K6835
U2008
Manufacturer Code:LOCAL
Tool Number:Degreasing equipment
Tool Name:Degreasing equipment
Manufacturer Code:0AM53
Tool Number:IAE 3R18563
Tool Name:IAE 3R18563 Mask
Manufacturer Code:0AM53
Tool Number:IAE 3R18564
Tool Name:IAE 3R18564 Mask
Manufacturer Code:LOCAL
Tool Number:Surface finish measuring equipment
Tool Name:Surface finish measuring equipment
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vibro-polishing equipment
Tool Name:Vibro-polishing equipment