TASK 72-41-32-300-009 HPC Stage 6 Variable Stator Vane - Blend Repair, Repair-009 (VRS6037)

DMC:V2500-A0-72-41-3206-00A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-32-300-009 HPC Stage 6 Variable Stator Vane - Blend Repair, Repair-009 (VRS6037)

Effectivity

FIG/ITEM PART NO.

05-500

6A3699

05-500

6A3763

05-600

6A3752

05-600

6A3764

Material of component

RR

DESCRIPTION SYMBOL MATERIAL

HP compressor stage 6

EAX

Creep resisting - ferritic steel

variable vane

- vacuum melted

HP compressor stage 6

QMP

52 percent nickel

variable vane

19 percent chromium

18 percent iron

5 percent niobium

General

This repair must only be done when the instruction to do so is given in TASK 72-41-32Inspection/Check.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

This Repair gives the instruction to remove damage on the HP compressor variable stator vane, stage 6, by material removal.

Not more than 10 percent of variable stator vanes that are dressed to the maximum limit of this Repair should be included in any one stator stage.

Variable stator vanes must be repaired as soon as damage or wear is monitored, to get back HP compressor efficiency and extend the variable stator vane life.

Material removal from the HP compressor variable stator vane airfoil fillet radius is not permitted.

Price and availability - refer to IAE

Related repairs

HP compressor stage 6 variable stator vanes - restore airfoil surface finish, refer to Repair VRS6044, TASK 72-41-32-300-018 (REPAIR-018).

NOTE

Equivalent materials or equipment can be used.
More equipment and materials necessary to do this repair are given in the SPM TASK 70-23-01-230-501, SPM TASK 70-09-00-400-501 and SPM TASK 70-11-39-300-503.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Portablegrinding equipmentLOCALPortable grinding equipment
Dimensional inspection equipmentLOCALDimensional inspection equipment
Chemical cleaning equipmentLOCALChemical cleaning equipment
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-075 WATERPROOF SILICON CARBIDEIE241CoMat 05-075
CoMat 05-076 WATERPROOF SILICON CARBIDEK3895CoMat 05-076
CoMat 05-077 WATERPROOF SILICON CARBIDEK6835CoMat 05-077
CoMat 05-079 WATERPROOF SILICON CARBIDEK3895CoMat 05-079
CoMat 05-082 WATERPROOF SILICON CARBIDE44197CoMat 05-082

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-32-230-064 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-01-230-501.

        Use penetrant crack test equipment.

    2. SUBTASK 72-41-32-220-121 Do a Visual Examination

      1. Do a visual examination of the crack test.

      1. Indications of defects on the stator are not permitted and must be removed.

    3. SUBTASK 72-41-32-350-055 Remove the Damage from the HP Compressor Stage 6 Variable Stator Vane

    1. Refer to: Figure, Figure, Figure, Figure and Figure

      2. Remove the damage on the leading and trailing edges by material removal.

      1. Use portable grinding equipment.

        Continue to remove material until all the damage is removed.

      3. Remove the damage on the airfoil surfaces by material removal.

      1. Refer to Figure.

        Use portable grinding equipment.

        Continue to remove material until all the damage is removed.

        The maximum depth to remove the damage must not be more than 0.005in. (0.13 mm).

        The diameter of the repaired area is to be 50 times the depth.

      4. Make smooth the repaired area.

      1. Make sure all the damage marks are completely removed and the area is made smooth into the adjacent material.

      5. Polish the repaired area.

      1. Polish the repaired area to remove scratches and to give a surface finish the same as the adjacent material.

        NOTE

        The last polish is to be in a radial direction.

    4. SUBTASK 72-41-32-220-100 Examine the Repaired HP Compressor Stage 6 Variable Stator Vane

    1. Refer to: Figure, Figure, Figure, Figure and Figure

      2. Do a visual examination and measure the dimensions of the leading, trailing edges and airfoil surfaces.

      1. Discard the vane if more than the limits specified.

        Use dimensional inspection equipment.

    5. SUBTASK 72-41-32-110-067 Cold Ferric Chloride Etch

      1. Swab etch the required area(s).

      1. Refer to the SPM TASK 70-11-39-300-503, SUBTASK 70-11-39-300-001.

        Use chemical cleaning equipment.

    6. SUBTASK 72-41-32-230-060 Do a Crack Test

      1. Do a penetrant crack test on the repaired blades.

      1. Refer to the SPM TASK 70-23-01-230-501.

        Use penetrant crack test equipment.

        No cracks are permitted.

    7. SUBTASK 72-41-32-350-073 Identify the Repair

    1. Refer to: Figure

      2. Make a code symbol adjacent to the assembly number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        Use vibro-engraving equipment.

    8. SUBTASK 72-41-32-380-059 Restore the Airfoil Surface Finish

      NOTE

      This SUBTASK is necessary to restore the airfoil surface finish only when the depth of cut-away material is more than 0.002in. (0.050 mm).

      1. Restore the airfoil surface finish.

      1. Repair VRS6044, TASK.

        TASK 72-41-32-300-018 (REPAIR-018).

    9. Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair detials and dimensions

    Repair detials and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and diemensions

    Repair details and diemensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:IE241
Enterprise Name:DELETED. Was ANGLO ABRASIVES.
Manufacturer Code:K3895
Enterprise Name:DELETED. REFER TO VENDOR CODE KC1D9.
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-075
Type:sp01
Supply Short Name:CoMat 05-075 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-075 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/28 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 800
JCR-181 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K1905
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-076
Type:sp01
Supply Short Name:CoMat 05-076 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-076 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/30 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 500
JCR-183 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-077
Type:sp01
Supply Short Name:CoMat 05-077 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-077 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/32 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 360
JCR-185 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-079
Type:sp01
Supply Short Name:CoMat 05-079 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-079 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/36 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 220 (ANSI B74.18)
JCR-189 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-082
Type:sp01
Supply Short Name:CoMat 05-082 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-082 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/39 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 120 (ANSI B74.18)
JCR-192 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Dimensional inspection equipment
Tool Name:Dimensional inspection equipment
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Portable grinding equipment
Tool Name:Portablegrinding equipment
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