TASK 72-41-32-300-020 HPC Stage 6 Variable Stator Vane - Repair A Worn Location Diameter, Repair-020 (VRS6615)

DMC:V2500-A0-72-41-3206-02A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-32-300-020 HPC Stage 6 Variable Stator Vane - Repair A Worn Location Diameter, Repair-020 (VRS6615)

Effectivity

FIG/ITEM

PART NO.

05-500

6A3699

Assembly A

05-500

6A3763

Assembly B

05-600

6A3752

Assembly C

05-600

6A3764

Assembly D

Eqipment and Material

Standard equipment

Chemical cleaning equipment

Penetrant crack test equipment

Lathe

Dial test indicator

Abrasive blast equipment

Metal spray equipment

External grinding equipment

Vibro-engraving equipment

Special tools - none

Expendable parts - none

Repair parts - none

General

This TASK must only be done when the instuction to do so is given in TASK 72-41-32-200-000 (INSPECTION/CHECK-000)

This repair lets you repair a worn or damaged location diameter on the HP Compressor Variable Stator Vane, Stage 6.

The practices and processes referred to in procedure by the TASK/SUBTASK number are given in the SPM.

Material of componant

PART IDENT

SYMBOL

MATERIAL

HP Compressor stage 6 variable stator vane Assembly A and Asessmbly C

EAX

Creep resisting - Ferritic steel - Vacuum melted

or

Assembly B and Assembly D

QMP

52 percent Nickel

19 percent Chromium

18 percent Iron and

5 percent Niobium

Price and availability

Refer to International Areo Engines

NOTE

  1. Equivalent materials or equipment can be used.

  2. More equivalent and materials necessary to do this Repair are in the TASK given below:

    TASK 70-09-00-400-501

    TASK 70-11-01-300-503

    TASK 70-11-39-300-503

    TASK 70-12-02-120-501

    TASK 70-23-04-230-501

    TASK 70-34-01-340-501

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING94960CoMat 02-019
CoMat 05-002 ABRASIVE MEDIUM, ALUMINUM OXIDELOCALCoMat 05-002
CoMat 03-036 METAL SPRAYING WIRE, Ni,AlLOCALCoMat 03-036
CoMat 03-308 METAL SPRAYING POWDER,Co BASE ALLOYLOCALCoMat 03-308
CoMat 03-096 PLASMA SPRAY POWDERLOCALCoMat 03-096
CoMat 03-320 METAL SPRAYING POWDER,WC/CoLOCALCoMat 03-320
CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)IE200CoMat 03-038

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-32-110-072 Chemically Clean

      1. Chemically clean.

      1. Refer to TASK 72-41-32-100-000 (CLEANING-000).

        Use chemical cleaning equipment.

    2. SUBTASK 72-41-32-230-070 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to TASK 72-41-32-200-000 (INSPECTION/CHECK-000).

        use penetrant crack test equipment.

        Cracks are not permitted.

    3. SUBTASK 72-41-32-220-126 Examine the HP Compressor Variable Stator Vane, Stage 5, Assembly A and Assembly C

    1. Refer to Figure.

    2. Examine the HPCompressor Variable Stator Vane, Stage 6 Location diameter, for repair at location AB.

      NOTE

      The minimum worn or damaged diamension at location AB that can be repaired 0.055 in. (1.40 mm) .

    4. SUBTASK 72-41-32-220-127 Examine the HP Compressor Variable Stator Vane, Stage 6, Assembly B and Assembly D

    1. Refer to Figure.

    2. Examine the HP Compressor Stator Vane, Stage 6 Location Diameter, for repair at location AB.

      NOTE

      The minimum worn or damaged dimension at location AB that can be repaired is 0.055 in. (1.40 mm) .

    5. SUBTASK 72-41-32-325-051 Remove Damage from the HP Compressor Variable Stator Vane, Stage 6

      CAUTION

      DO NOT REMOVE MATERIAL FROM THE HP COMPRESSOR VARIABLE STATOR VANE, STAGE 6 SPINDLE, DIAMETER AC.

    1. Refer to Figure.

      2. Set up the HP Compressor Variable Stator Vane, Stage 6 to run true.

      1. Use a lathe and a dial test indicator.

      3. Turn to remove damage and/or wear from the location diameter at surface AB.

      1. Only clean up sufficiently to give a good flat surface.

        NOTE

        The minimum diamension at location AB after you have removed wear and/or damage is 0.51 in. (1.30 mm).

    6. SUBTASK 72-41-32-220-128 Examine the HP Compressor Variable Stator Vane, Stage 6, Assembly A and Assembly C

    1. Refer to Figure and Figure.

      2. Measure the dimensions of HP Compressor Variable Stator Vane, Stage 6.

      1. Make sure that the diamensions after you have machined is not more than the limits specified.

    7. SUBTASK 72-41-32-220-129 Examine the HP Compressor Variable Stator Vane, Assembly B and Assembly D

    1. Refer to Figure and Figure.

      2. Measure the diamensions of the HP Compressor Variable Staor Vane, Stage 6.

      1. Make sure that the diamensions after you have machined is not more than the limits specified.

    8. SUBTASK 72-41-32-110-073 Chemically Clean

      1. Chemically clean.

      1. Refer to the SPM TASK 70-11-01-300-503.

        Use chemical cleaning equipment.

    9. SUBTASK 72-41-32-110-074 Cold Ferric Chloride Etch

      1. Swab etch the repaired area.

      1. Refer to the SPM TASK 70-11-39-300-503, SUBTASK 70-11-39-300-001.

        Use chemical cleaning equipment.

    10. SUBTASK 72-41-32-230-071 Do a Crack Test

      1. Do a penetrant crack test on the repair.

      1. Refer to the SPM TASK 70-23-04-230-501.

        Cracks are not permitted.

    11. SUBTASK 72-41-32-120-053 Prepare the Surfaces for Repair

      CAUTION

      DO NOT TOUCH SURFACES TO BE REPAIRED AFTER THEY HAVE BEEN CLEANED.

      CAUTION

      TOO MUCH ABRASIVE BLAST CAN CAUSE DETERIORATION OF THE PREPARED SURFACE CONDITION AND MUST BE PREVENTED.

    1. Refer to Figure.

      2. Seal the surfaces not to be repaired.

      1. NOTE

        The heat resistant paper masking tape, permits the blasting and the sprayed coat to be done in one operation.

      3. Abrasive blast the surfaces to be repaired.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-002.

        Use CoMat 05-002 ABRASIVE MEDIUM, ALUMINUM OXIDE , with abrasive blast equipment.

    12. SUBTASK 72-41-32-340-051 Apply the Metal Spray Coat

    1. Refer to Figure.

      2. Apply the bond coat to the HP Compresor Variable Stator Vane, Stage 6, location diameter.

      1. Refer to the SPM TASK 70-34-01-340-501 , SUBTASK 70-34-01-340-002.

        Apply a thickness of 0.003 to 0.005 in. (0.07 to 0.13 mm).

      3. Apply the top coat to the HP Compressor Variable Stator Vane, Stage 6, location diameter.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-340-014 OR SUBTASK 70-34-01-340-026.

        Use CoMat 03-320 METAL SPRAYING POWDER,WC/Co, with metal spray equipment.

        Apply a layer of sufficient thickness, to get correct diamensions after the component is machined.

        NOTE

        The maximum permitted thickness of coat allowed after spraying is 0.024 in. (0.060 mm).

    13. SUBTASK 72-41-32-220-130 Examine the Metal Spray Coat

    1. Refer to Figure.

      2. Visually examine and measure the diamensions of the sprayed coating.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-002.

        Make sure the maximum thickness of metal sprayed coat is no more than o.024 in.(0.060 mm).

    14. SUBTASK 72-41-32-324-051 Grind the HP Compressor Variable Staor Vane, Stage 6 Location Diameter, Assembly A and Assembly C

    1. Refer to Figure, Figure, Figure and Figure.

      2. CAUTION

        DO NOT REMOVE MATERIAL FROM THE HP COMPRESSOR VARIABLE STATOR VANE, STAGE 6 SPINDLE, DIAMETER AC.

        Set up the HP Compressor Variable Stator Vane, Stage 6, to run true.

      1. Use an external grinding machine and a dial test indicator.

    3. Grind the location diameter AB to the dimensions given.

      NOTE

      put back the radius, as necessary.

      4. Put back the optional flats, as necessary.

      1. Refer to Figure.

    15. SUBTASK 72-41-32-324-052 Grind the HP Compressor Variable Stator Vane, Stage 6 Location Diameter, Assembly B and Assembly D

      CAUTION

      DO NOT REMOVE MATERIAL FROM THE HP COMPRESSOR VARIABLE STATOR VANE, STAGE 6 SPINDLE, DIAMETER AC.

    1. Refer to Figure, Figure, Figure and Figure.

      2. Set up the HP Compressor Variable Stator Vane, Stage 6, to run true.

      1. Use an external grinding machine and a dial test indicator.

    3. Grind the location diameter AB to the dimensions given.

      NOTE

      Put back the radius, as necessary.

      4. Put back the optional flats as necessary.

      1. Refer to Figure.

    16. SUBTASK 72-41-32-230-072 Do a Crack Teat

      1. Do a penetrant crack test on the repair area.

      1. Refer to the SPM TASK 70-23-04-230-501.

        Cracks are not permitted.

    17. SUBTASK 72-41-32-110-075 Chemically Clean

      1. Chemically clean.

      1. Refer to the SPM TASK 70-11-01-300-503.

        Use chemical cleaning equipment.

    18. SUBTASK 72-41-32-220-131 Examine the HP Compressor Variable Stator Vane, Stage 6, Assembly A and Assembly C

    1. Refer to Figure and Fig. 72-41-32-990-058.

    2. Measure the diamensions of the machined location diameter AB.

    19. SUBTASK 72-41-32-220-132 Examine the HP Compressor Variable Stator Vane, Stage 6, Assembly B and Assembly D

    1. Refer to Figure and Figure.

    2. Measure the dimensions of the machined location diameter AB.

    20. SUBTASK 72-41-32-350-082 Identify the Repiar, Assembly A and Assembly C

    1. Refer to Figure.

      2. Mark a code symbol adjacent to the assembly number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        Use vibro-engraving equipment.

    21. SUBTASK 72-41-32-350-083 Identify the Repair, Assembly B and Assembly D

    1. Refer to Figure.

      2. Mark a symbol adjacent to the assembly number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        Use vibro-engraving equipment.

    22. Figure: Repair details and dimensions - Assy A and Assy C

    Repair details and dimensions - Assy A and Assy C

    Figure: Repair details and dimensions - Assy B and Assy D

    Repair details and dimensions - Assy B and Assy D

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and diamensions - Assy A and Assy C

    Repair details and diamensions - Assy A and Assy C

    Figure: Repair details and diamensions - Assy B and Assy D

    Repair details and diamensions - Assy B and Assy D

    Figure: Repair details and diamensions

    Repair details and diamensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:94960
Enterprise Name:3M TRAFFIC CONTROL
BU Name:3M TRAFFIC CONTROL
Department:MATERIALS DIVISION
Building:225 55
Street:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-612-733-0477
Internet:www.3m.com/tcm
Manufacturer Code:IE200
Enterprise Name:DELETED, REFER TO CAGE CODE 00BB6
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 03-036
Type:sp01
Supply Short Name:CoMat 03-036 METAL SPRAYING WIRE, Ni, Al
Supply Name:CoMat 03-036 METAL SPRAYING WIRE, Ni,Al
Specification Groups:
Doc NumberType
MSRR 9507/101METCO 405 NS
OMAT:3/90MIL-W-6712 NI80
JCR-019
Suppliers:
ManufacturerRemarks
LOCAL
IE103
IE195
IE200
K1030
K6835
39918
Manufacturer Code:00BB6
Supply Number:CoMat 03-038
Type:sp01
Supply Short Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Supply Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Specification Groups:
Doc NumberType
OMAT: 3/188 (RR REF)METCO 450NS
JCR-020 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
01FK3
0Y7E4
C1840
IE103
K0455
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 03-096
Type:sp01
Supply Short Name:CoMat 03-096 PLASMA SPRAY POWDER
Supply Name:CoMat 03-096 PLASMA SPRAY POWDER
Specification Groups:
Doc NumberType
AMPERIT 298.442 OR AMPERIT 299.442
Suppliers:
ManufacturerRemarks
LOCAL
IAE15
IE252
Manufacturer Code:LOCAL
Supply Number:CoMat 03-308
Type:sp01
Supply Short Name:CoMat 03-308 METAL SPRAYING POWDER,Co BASE ALLOY
Supply Name:CoMat 03-308 METAL SPRAYING POWDER,Co BASE ALLOY
Specification Groups:
Doc NumberType
MSRR9507/3AI-1018
OMAT:3/81DMIL-P-85856/6
Suppliers:
ManufacturerRemarks
LOCAL
06677
IE102
IE200
IE313
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 03-320
Type:sp01
Supply Short Name:CoMat 03-320 METAL SPRAYING POWDER, WC/Co
Supply Name:CoMat 03-320 METAL SPRAYING POWDER,WC/Co
Specification Groups:
Doc NumberType
MSRR9507/1METCO 73F-NS-2
OMAT:3/114C
Suppliers:
ManufacturerRemarks
LOCAL
39918
56923
IE103
IE195
IE200
K1030
K6835
Manufacturer Code:X222X
Supply Number:CoMat 05-002
Type:sp01
Supply Short Name:CoMat 05-002 ABRASIVE MEDIUM, ALUMINUM OXIDE
Supply Name:CoMat 05-002 ABRASIVE MEDIUM, ALUMINUM OXIDE
Specification Groups:
Doc NumberType
Where CoMat 05-002 is specified with no letter suffix, use one of the CoMat 05-002 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X