TASK 72-41-34-300-054 HPC Vane Actuating Crankshaft - Repair By Locally Re-Applying Surface Protection, Repair-054 (VRS6180)

DMC:V2500-A0-72-41-3411-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-34-300-054 HPC Vane Actuating Crankshaft - Repair By Locally Re-Applying Surface Protection, Repair-054 (VRS6180)

Effectivity

FIG/ITEM

PART NO.

ASSEMBLY

01-600

6A3805

A

01-600

6A5889

A

01-600

6A4316

B

Material of component

DESCRIPTION

MATERIAL

Vane actuating shaft

Corrosion resistant steel

General

This Repair must only be done when the instruction to do so is given in 72-41-34 Inspection.

The TASK gives the procedure to repair the vane actuating crank shaft by locally re-applying surface protection.

TASKs identified by SPM TASK are in the Standard Practices and Processes Manual (SPM).

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

Equipment and materials necessary to do this repair are in the SPM TASKs given below:
SPM TASK 70-09-01-400-501
SPM TASK 70-11-03-300-503
SPM TASK 70-11-26-300-503
SPM TASK 70-38-35-380-001

NOTE

  1. It is possible that some materials in the Consumable Materials chart cannot be used for some or all of the necessary applications. Before you use the materials, make sure the types, quantities and applications of the materials necessary are legally permitted in your location. All persons must obey all applicable federal, state, local and provincial laws and regulations when it is necessary to work with these materials.

  2. To identify the consumable materials, refer to the Overhaul Processes and Consumables Index (PCI).

  3. Other necessary consumable materials are referred to in the SPM TASKs.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical cleaning equipmentLOCALChemical cleaning equipment
Ink marking equipmentLOCALInk marking equipment
Paint brushLOCALPaint brush
Standard workshop equipmentLOCALStandard workshop equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 05-111 EMERY POLISHING PAPER06565CoMat 05-111
CoMat 06-073 INK, METAL MARKING88303CoMat 06-073
CoMat 07-024 AEROLAC METAL PROTECTIVE VARNISH, CLEARLOCALCoMat 07-024
CoMat 07-038 AIR DRYING ENAMELK3504CoMat 07-038

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-34-110-072 Chemically Clean

      1. Chemically clean the vane actuating shaft.

      1. Refer to the SPM TASK 70-11-03-300-503.

        Use chemical cleaning equipment.

    2. SUBTASK 72-41-34-350-114 Remove Areas of Damaged Enamel

      CAUTION

      UNMASKED SURFACES MUST NOT BE TOUCHED WITH BARE HANDS. CLEAN POLYTHENE OR COTTON GLOVES MUST BE WORN.

      CAUTION

      IF SURFACES MUST BE TOUCHED OR IF SURFACES ARE DIRTY, DO Step AGAIN.

      2. Remove areas of damaged enamel.

      1. Rub-down all damaged and adjacent areas to feather the edges.

    3. SUBTASK 72-41-34-110-073 Chemically Clean

      1. Locally clean the area(s) of damage.

      1. Refer to the SPM TASK 70-11-26-300-503.

        Use chemical cleaning equipment.

    4. SUBTASK 72-41-34-380-063 Apply Surface Protection Assembly A and Assembly B

      CAUTION

      UNMASKED SURFACES MUST NOT BE TOUCHED WITH BARE HANDS. CLEAN POLYTHENE OR COTTON GLOVES MUST BE WORN.

      CAUTION

      IF SURFACES MUST BE TOUCHED OR IF SURFACES ARE DIRTY, DO Step AGAIN.

      2. Mask areas not to have protection as necessary.

      3. Apply protection.

      1. Refer to the SPM TASK 70-38-35-380-001, SUBTASK 70-38-35-380-003.

        Use CoMat 07-038 AIR DRYING ENAMEL with a paint brush.

        Let the air dry for a minimum of 1 hour.

    4. Remove masking tape.

    5. SUBTASK 72-41-34-350-115 Identify the Part

      1. Identify the part again, if necessary.

      1. Refer to the SPM TASK 70-09-01-400-501.

        Make a mark on the part number adjacent to the existing marks, which are found below the surface protection.

        Use a paint brush.

    6. Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly A and Assembly B

    Repair Details and Dimensions - Assembly A and Assembly B

    Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly A and Assembly B

    Repair Details and Dimensions - Assembly A and Assembly B

    Figure: Repair Details and Dimensions - Assembly A

    Repair Details and Dimensions - Assembly A

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:88303
Enterprise Name:PHILLIPS PROCESS CO., INC
BU Name:PHILLIPS PROCESS CO., INC
Street:20 MAGNOLIA STREET
City:ROCHESTER
State:NY
Zip Code:14608-2931
Country:USA
Phone Number:1-585-436-2310
Fax Number:1-585-436-2310
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:44197
Supply Number:CoMat 05-111
Type:sp01
Supply Short Name:CoMat 05-111 EMERY POLISHING PAPER
Supply Name:CoMat 05-111 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
FEPA GRIT SIZE P280 OR P240 EMERY POLISHING PAPER OR ALUMINUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
KC1D9
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 06-073
Type:sp01
Supply Short Name:CoMat 06-073 INK, METAL MARKING
Supply Name:CoMat 06-073 INK, METAL MARKING
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 07-024
Type:sp01
Supply Short Name:CoMat 07-024 AEROLAC METAL PROTECTIVE VARNISH, CLEAR
Supply Name:CoMat 07-024 AEROLAC METAL PROTECTIVE VARNISH, CLEAR
Specification Groups:
Doc NumberType
DELETED. USE COMAT 07-024A
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Ink marking equipment
Tool Name:Ink marking equipment
Manufacturer Code:LOCAL
Tool Number:Paint brush
Tool Name:Paint brush
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