TASK 72-42-11-300-009 Diffuser Case - Plasma Spray The Front Inside Seal Diameter, Repair-009 (VRS3035)

DMC:V2500-A0-72-42-1100-01A-609A-C|Issue No:002.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-42-11-300-009 Diffuser Case - Plasma Spray The Front Inside Seal Diameter, Repair-009 (VRS3035)

Effectivity

FIG/ITEM

PART NO.

01-010

2A0051

01-010

2A2081-01

01-010

2A2581-01

01-010

2A2883-01

01-010

2A2889-01

01-010

2A2896-01

01-010

2A2885-01

01-010

2A2891-01

01-010

2A2897-01

01-010

2A3132

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Diffuser case assembly

-

Nickel Alloy

General

Price and availability - refer to IAE

The practices and processes referred to in this procedure by TASK numbers are in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Machining equipmentLOCALMachining equipment
Plasma spray equipmentLOCALPlasma spray equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOYIE426CoMat 03-080
CoMat 03-096 PLASMA SPRAY POWDERLOCALCoMat 03-096

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-42-11-320-055 Machine the Front Inside Seal Diameter Before Coating

    1. Refer to: Figure

      2. Machine diameter DK to the dimension given in the figure.

      1. Remove only the minimum quantity of material to get the dimension given in the figure.

        If the part was repaired on this diameter before, make sure you remove all the plasma spray coat.

    2. SUBTASK 72-42-11-350-061 Mask all the Areas that are not to be Plasma Spray Coating

    1. Refer to Figure.

      2. Mask all the areas that are not to be plasma spray coated.

      1. Do the procedure given in the SPM TASK 70-34-03-340-501.

        No coating is permitted on the face of the flange.

    3. SUBTASK 72-42-11-380-052 Grit Blast the Front Inside Seal Diameter

    1. Refer to Figure.

      2. Grit blast the front inside seal diameter.

      1. Do the procedure given in the SPM TASK 70-34-03-340-501.

    4. SUBTASK 72-42-11-340-052 Apply Plasma Spray Coating to the Front Inside Seal Diameter

    1. Refer to Figure.

      2. Apply plasma spray coating to the front inside seal diameter.

      1. Do the procedure given in the SPM TASK 70-34-03-340-501.

        Apply a sufficient thickness of coating to get the final machining dimensions given in the figure.

    5. SUBTASK 72-42-11-350-062 Remove the Mask and the Overspray Coating

    1. Refer to: Figure

    2. Remove the mask.

      3. Remove the overspray coating that is too much.

      1. Use a scraper that is not metal.

    6. SUBTASK 72-42-11-320-056 Machine the Front Inside Seal Diameter

    1. Refer to: Figure

      2. Machine the plasma spray coating to the dimensions given in the figure.

      1. All dimensions apply when surfaces DF and DE are flat in 0.005in. (0.127 mm) and diameters DH and DF maintain a clearance envelope of 25.210in. (640.334mm) and 28.226in. (716.94 mm) in a free or held condition. Held contact is permitted only on surfaces DJ, DX, DE, DY and Diameters DH and DF.

        In a free condition, surfaces DJ and DE are flat in 0.010in. (0.254 mm) and diameters DH and DF are between 25.174 and 25.239in. (639.42 and 641.07 mm) and 28.197 and 28.263in. (716.20 and 717.88 mm).

    7. SUBTASK 72-42-11-220-071 Examine the Front Inside Seal Diameter

    1. Refer to: Figure

    2. Examine the front inside seal diameter to the dimensions given in the figure.

    8. SUBTASK 72-42-11-350-063 Mark the Part

    1. Refer to: Figure

      2. Mark the repair number VRS3035 on the diffuser case adjacent to the part number.

      1. Mark the part by the procedures given in the SPM TASK 70-09-00-400-501.

        Use the vibration peen method.

        NOTE

        If the VRS repair number is marked on the part, do not mark the repair number again.

    9. Figure: Diffuser case front inside seal diameter repair areas

    Diffuser case front inside seal diameter repair areas

    Figure: Diffuser case front inside seal diameter repair areas

    Diffuser case front inside seal diameter repair areas

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:IE426
Enterprise Name:DELETED
BU Name:DELETED,SEE CAGE CODE 1DMQ3
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:IE426
Supply Number:CoMat 03-080
Type:sp01
Supply Short Name:CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY
Supply Name:CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY
Specification Groups:
Doc NumberType
MSRR9507/3AI-1018 MIL-P-85856/6
OMAT:3/81DAI-1018 MIL-P-85856/6
Suppliers:
ManufacturerRemarks
IE426
IE102
IE208
Manufacturer Code:LOCAL
Supply Number:CoMat 03-096
Type:sp01
Supply Short Name:CoMat 03-096 PLASMA SPRAY POWDER
Supply Name:CoMat 03-096 PLASMA SPRAY POWDER
Specification Groups:
Doc NumberType
AMPERIT 298.442 OR AMPERIT 299.442
Suppliers:
ManufacturerRemarks
LOCAL
IAE15
IE252
Manufacturer Code:LOCAL
Tool Number:Machining equipment
Tool Name:Machining equipment
Manufacturer Code:LOCAL
Tool Number:Plasma spray equipment
Tool Name:Plasma spray equipment