TASK 72-45-21-300-003 HPT Case - Apply Powder To The Front Snap Diameter, Repair-003 (VRS1471)

DMC:V2500-A0-72-45-2101-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-21-300-003 HPT Case - Apply Powder To The Front Snap Diameter, Repair-003 (VRS1471)

Effectivity

FIG/ITEM

PART NO.

01-010

2A0250

01-010

2A0250SL87VA156

01-010

2A1591

01-010

2A1591SL87VA156

01-010

2A1600

01-010

2A1600SL114902

Material of component

PART IDENT

SYMBOL

MATERIAL

Turbine case assembly

Inconel 718

General

Price and availability - none

The practices and the processes referred to in the procedure by the TASK number are in the SPM.

For the method to clean the parts, refer to TASK 72-45-21-100-000 (CLEANING-000).

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Plasma spray equipmentLOCALPlasma spray equipment

(Refer to TASK 70-34-03-340-501)

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)0AM53CoMat 03-090

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-21-350-059 Prepare the Turbine Case Assembly for the Plasma Spray Coating

    1. Refer to Figure.

      2. Machine the turbine case assembly front snap diameter.

      1. Hold to the minimum diameter.

      3. Clean the turbine case assembly.

      1. Refer to TASK 72-45-21-100-000 (CLEANING-000).

      4. Dimensionally inspect the repaired area.

      1. Refer to the SPM TASK 70-34-03-340-501.

      5. Mask the areas not being repaired.

      1. Refer to the SPM TASK 70-34-18-380-501.

      6. Blast the turbine case assembly.

      1. Use a dry blast system cabinet.

        Use blast equipment.

        Refer to the SPM TASK 70-34-18-380-501.

    7. Remove the blasting residue with clean pressurized air.

    2. SUBTASK 72-45-21-350-060 Coat the Repaired Area

    1. Refer to Figure.

      3. Remove the masking tape or cloth.

      1. Refer to the SPM TASK 70-34-03-340-501.

      4. Visually examine the repaired area.

      1. Refer to the SPM TASK 70-34-03-340-501.

    3. SUBTASK 72-45-21-350-061 Finish the Repaired Area

    1. Refer to Figure.

      2. Finish the repaired area.

      1. Refer to the SPM TASK 70-32-07-100-501.

    4. SUBTASK 72-45-21-350-062 Examine the Repaired Area

    1. Refer to Figure.

      2. Visually examine the repaired area.

      1. Refer to the SPM TASK 70-34-03-340-501.

      3. Dimensionally check the repaired area.

      1. Refer to the SPM TASK 70-34-03-340-501.

    5. SUBTASK 72-45-21-350-063 Vibro Engrave VRS1471

    1. Vibro engrave VRS1471 near to the part number.

    6. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Tool Number:Plasma spray equipment
Tool Name:Plasma spray equipment