TASK 72-45-24-300-014 HPT Stage 2 Ring Segment And Vane Cluster - Weld Repair The Rivet Hole In The Ring Segment, Repair-014 (VRS3321)

DMC:V2500-A0-72-45-2401-01A-627A-C|Issue No:002.00|Issue Date:2018-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-24-300-014 HPT Stage 2 Ring Segment And Vane Cluster - Weld Repair The Rivet Hole In The Ring Segment, Repair-014 (VRS3321)

Effectivity

FIG/ITEM

PART NO.

02-050

2A4462

02-120

2A0088-01

02-120

2A1106-01

02-120

2A3431-01

02-260

2A4562

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Stage 2 HPT air sealing ring segment

Nickel alloy

General

The practices and processes referred to in the procedure by TASK number are in the SPM.

Price and availability - none

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Welding equipmentLOCALWelding equipment
Chill plateLOCALChill plate
Grinding equipmentLOCALGrinding equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-197 WELDING FILLER WIRELOCALCoMat 03-197

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-24-310-051 Weld Repair the Oversize Rivet Holes

    2. Refer to Figure or Figure.

      1. Plug weld the oversize rivet holes.

        1. Refer to SPM TASK 70-31-13-310-501.

        2. Use a chill plate to keep the distortion to a minimum.

        3. No stress relief is necessary.

    1. SUBTASK 72-45-24-350-054 Blend or Machine the Weld Repair

    2. Refer to Figure or Figure.

    3. Blend or machine the repair flush with the adjacent surfaces that were not welded.

      NOTE

      The replacement rivet holes will be transferred drilled with the vanes in Repair 007, VRS3221 TASK 72-45-24-300-007 (REPAIR-007).
    1. SUBTASK 72-45-24-230-054 Do a Crack Test

      1. Do a penetrant crack test.

      2. Refer to SPM TASK 70-23-01-230-501 or SPM TASK 70-23-02-230-501 (dip or spray).

        NOTE

        You can do the crack test by FPI after you do the visual inspection.
    1. SUBTASK 72-45-24-220-068 Examine the Repair

    2. Refer to Figure or Figure.

    3. Do a visual inspection.

    1. SUBTASK 72-45-24-350-055 Identify the Repair

    2. Refer to Figure or Figure.

      1. Mark VRS3321 adjacent to the part number. Use the vibration pen method.

      2. Make a permanent mark by the procedures given in SPM TASK 70-09-00-400-501.

  1. Figure: Repair Details and Dimensions (2A008-01)

    Repair Details and Dimensions (2A008-01)

    Figure: Repair Details and Dimensions (2A1106-01 and 2A3431-01)

    Repair Details and Dimensions (2A1106-01 and 2A3431-01)

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the effectivity table to add partnumbers. (18VC123)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-197
Type:sp01
Supply Short Name:CoMat 03-197 WELDING FILLER WIRE
Supply Name:CoMat 03-197 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
MSRR9500/215HASTELLOY X
OMAT:3/165AMS 5798
OMAT:3/165
Suppliers:
ManufacturerRemarks
LOCAL
07098
IE508
0B491
2R602
36346
55596
57965
58401
80357
IE306
K6835
1GD26
Manufacturer Code:LOCAL
Tool Number:Chill plate
Tool Name:Chill plate
Manufacturer Code:LOCAL
Tool Number:Grinding equipment
Tool Name:Grinding equipment
Manufacturer Code:LOCAL
Tool Number:Welding equipment
Tool Name:Welding equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment