TASK 72-45-24-300-009 HPT Stage 2 Ring Segment And Vane Cluster - Replace The Seals And Loose Rivets, Repair-009 (VRS3319)

DMC:V2500-A0-72-45-2401-02A-920A-C|Issue No:002.00|Issue Date:2018-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-24-300-009 HPT Stage 2 Ring Segment And Vane Cluster - Replace The Seals And Loose Rivets, Repair-009 (VRS3319)

Effectivity

FIG/ITEM

PART NO.

02-050

2A4462

02-070

2A0172CL21

02-071

2A0172CL22

02-072

2A0172CL23

02-073

2A0172CL24

02-074

2A0172CL25

02-075

2A0172CL26

02-076

2A0172CL27

02-077

2A0172CL28

02-078

2A0172CL29

02-079

2A0172CL30

02-080

2A0172CL31

02-081

2A0172CL32

02-082

2A0172CL33

02-083

2A0172CL34

02-084

2A0172CL35

02-087

2A0172CL38

02-088

2A0172CL39

02-089

2A0172CL40

02-090

2A0172CL41

02-093

2A0172CL36

02-094

2A0172CL36-5

02-095

2A0172CL37

02-096

2A0172CL37-5

02-260

2A4562

02-270

2A1072CL21

02-271

2A1072CL22

02-272

2A1072CL23

02-273

2A1072CL24

02-274

2A1072CL25

02-275

2A1072CL26

02-276

2A1072CL27

02-277

2A1072CL28

02-278

2A1072CL29

02-279

2A1072CL30

02-280

2A1072CL31

02-281

2A1072CL32

02-282

2A1072CL33

02-283

2A1072CL34

02-284

2A1072CL35

02-287

2A1072CL38

02-288

2A1072CL39

02-289

2A1072CL40

02-290

2A1072CL41

02-293

2A1072CL36

02-294

2A1072CL36-5

02-295

2A1072CL37

02-296

2A1072CL37-5

02-070

2A2072CL21

02-071

2A2072CL22

02-072

2A2072CL23

02-073

2A2072CL24

02-074

2A2072CL25

02-075

2A2072CL26

02-076

2A2072CL27

02-077

2A2072CL28

02-078

2A2072CL29

02-079

2A2072CL30

02-080

2A2072CL31

02-081

2A2072CL32

02-082

2A2072CL33

02-083

2A2072CL34

02-084

2A2072CL35

02-087

2A2072CL38

02-088

2A2072CL39

02-089

2A2072CL40

02-090

2A2072CL41

02-093

2A2072CL36

02-094

2A2072CL36-5

02-095

2A2072CL37

02-096

2A2072CL37-5

02-270

2A2172CL21

02-271

2A2172CL22

02-272

2A2172CL23

02-273

2A2172CL24

02-274

2A2172CL25

02-275

2A2172CL26

02-276

2A2172CL27

02-277

2A2172CL28

02-278

2A2172CL29

02-279

2A2172CL30

02-280

2A2172CL31

02-281

2A2172CL32

02-282

2A2172CL33

02-283

2A2172CL34

02-284

2A2172CL35

02-287

2A2172CL38

02-288

2A2172CL39

02-289

2A2172CL40

02-290

2A2172CL41

02-293

2A2172CL36

02-294

2A2172CL36-5

02-295

2A2172CL37

02-296

2A2172CL37-5

02-070

2A2772CL21

02-071

2A2772CL22

02-072

2A2772CL23

02-073

2A2772CL24

02-074

2A2772CL25

02-075

2A2772CL26

02-076

2A2772CL27

02-077

2A2772CL28

02-078

2A2772CL29

02-079

2A2772CL30

02-080

2A2772CL31

02-081

2A2772CL32

02-082

2A2772CL33

02-083

2A2772CL34

02-084

2A2772CL35

02-085

2A2772CL36

02-086

2A2772CL37

02-087

2A2772CL38

02-088

2A2772CL39

02-089

2A2772CL40

02-090

2A2772CL41

02-270

2A2872CL21

02-271

2A2872CL22

02-272

2A2872CL23

02-273

2A2872CL24

02-274

2A2872CL25

02-275

2A2872CL26

02-276

2A2872CL27

02-277

2A2872CL28

02-278

2A2872CL29

02-279

2A2872CL30

02-280

2A2872CL31

02-281

2A2872CL32

02-282

2A2872CL33

02-283

2A2872CL34

02-284

2A2872CL35

02-287

2A2872CL38

02-288

2A2872CL39

02-289

2A2872CL40

02-290

2A2872CL41

02-050

2A2272

02-050

2A2272-001

02-050

2A2272-002

02-050

2A2272-003

02-050

2A2272-004

02-050

2A2272-006

02-260

2A2372

02-260

2A2372-001

02-260

2A2372-002

02-260

2A2372-003

02-260

2A2372-004

02-260

2A2372-006

02-050

2A3372

02-050

2A3372-001

02-050

2A3812

02-050

2A4262

02-260

2A3472

02-260

2A3472-001

02-260

2A3822

02-260

2A4072

02-260

2A4162

02-260

2A3172

02-070

2A3272CL21

02-071

2A3272CL22

02-072

2A3272CL23

02-073

2A3272CL24

02-074

2A3272CL25

02-075

2A3272CL26

02-076

2A3272CL27

02-077

2A3272CL28

02-078

2A3272CL29

02-079

2A3272CL30

02-080

2A3272CL31

02-081

2A3272CL32

02-082

2A3272CL33

02-083

2A3272CL34

02-084

2A3272CL35

02-085

2A3272CL36

02-086

2A3272CL37

02-087

2A3272CL38

02-088

2A3272CL39

02-089

2A3272CL40

02-090

2A3272CL41

02-050

2A5102

02-260

2A5202

02-050

2A5502

02-050

2A5602

02-050

2A6102

Material of component

IAE

DESCRIPTION

SYMBOL

MATERIAL

Stage 2 HPT seals

-

Nickel alloy

General

The practices and processes referred to in the procedure by TASK number are in the SPM.

Price and availability - none

NOTE

More equipment and materials necessary to do this repair are given in the SPM TASK 70-09-00-400-501 and SPM TASK 70-39-03-390-501.

NOTE

To identify consumable materials refer to PCI.

NOTE

Special tools are identified in the procedure by the primary tool number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
ShimstockLOCALShimstock
Nylon strapLOCALStrap, nylon
Drilling equipmentLOCALDrilling equipment
Riveting equipmentLOCALRiveting equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment
IAE 3P16216 Drill fixture0AM53IAE 3P162161
IAE 3P16396 Drill fixture0AM53IAE 3P163961

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-009 BEESWAX SUBSTITUTE0A341CoMat 02-009
CoMat 06-110 PENCILLOCALCoMat 06-110
CoMat 06-111 PENCILLOCALCoMat 06-111

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Rivet, solid universalST1219-1602
Stage 2 HPT seal2A0054AR
Stage 2 HPT seal2A0544AR
Stage 2 HPT seal2A0055AR
Stage 2 HPT seal2A2334AR
Stage 2 HPT seal assembly2A0056-01AR
Stage 2 HPT seal assembly2A2335-01AR

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-24-350-061-001 (V2500-A1) Disassemble the Stage 2 HPT Segment and Vane Cluster

      1. If necessary, mark the detail parts to make sure the same parts are assembled as a set.

        1. Refer to Figure and Figure.

        1. Make a mark by the procedures given in the SPM TASK 70-09-00-400-501.

      2. CAUTION

        DO NOT USE MASKING TAPE TO COVER THE CANNON HOLES. TAPE RESIDUE CAN CAUSE DAMAGE TO THE PART.

        Install a locally fabricated plug in the vane inner diameter cannon holes.

      1. Refer to Figure or Figure.

      3. Install the vane cluster in the IAE 3P16216 Drill fixture 1 off.

      1. Refer to Figure.

      4. Drill out the two rivets.

        1. Refer to Figure or Figure.

        1. Be careful not to damage the material on the adjacent parts when you drill.

    5. Remove the ring segment and vane cluster from the drill fixture.

      6. Remove the rivets and disassemble the vane cluster.

      1. Refer to Figure.

    7. Remove the drill chips with clean dry air.

    2. SUBTASK 72-45-24-350-061-002 (V2500-A5) Disassemble the Stage 2 HPT Segment and Vane Cluster

      1. If necessary, mark the detail parts to make sure the same parts are assembled as a set.

      1. Refer to Figure and Figure. Make a mark by the procedures given in the SPM TASK 70-09-00-400-501. Use CoMat 06-110 PENCIL or CoMat 06-111 PENCIL.

      2. CAUTION

        DO NOT USE MASKING TAPE TO COVER THE CANNON HOLES. TAPE RESIDUE CAN CAUSE DAMAGE TO THE PART.

        Install a locally fabricated plug in the vane inner diameter cannon holes.

      1. Refer to Figure.

      3. Install the vane cluster in the IAE 3P16396 Drill fixture 1 off.

      1. Refer to Figure.

      4. Drill out the two rivets.

      1. Refer to Figure.

        Be careful not to damage the material on the adjacent parts when you drill.

    5. Remove the ring segment and vane cluster from the drill fixture.

      6. Remove the rivets and disassemble the vane cluster.

      1. Refer to Figure.

    7. Remove the drill chips with clean dry air.

    3. SUBTASK 72-45-24-220-071 Examine the Vane Assemblies and Ring Segment Assembly Rivet Holes

      1. Examine the vane assemblies and ring segment assembly rivet holes.

      1. Refer to TASK 72-45-24-200-000 (INSPECTION-000).

    4. SUBTASK 72-45-24-350-062-001 (V2500-A1) Assemble and Rivet the Vane Cluster

      1. Install the seal assembly and seals in the seal grooves between the two vane assemblies.

        1. Use CoMat 02-009 BEESWAX SUBSTITUTE to hold the seals in the vane seal grooves.

        1. Refer to Figure and Figure.

        2. Use the old seals if they are not bent, burned, cracked or worn.

      2. CAUTION

        DO NOT USE MASKING TAPE OR WIRE TO HOLD VANE CLUSTER ASSEMBLY TOGETHER FOR ASSEMBLY. WIRE OR TAPE RESIDUE CAN CAUSE DAMAGE TO THE AIRFOIL.

        Install the ring segment assembly to the vane assemblies inner diameter. Hold the vane cluster together with a nylon strap.

      1. Refer to Figure.

      3. Install the two rivets.

      1. Refer to Figure or Figure.

      4. Examine Gaps N, P and Surface H.

      1. Refer to Figure.

      5. Rivet the ring segment assembly to the vane assemblies.

        1. Refer to Figure or Figure.

        1. Use the cold set rivet method.

        2. Refer to SPM TASK 70-39-03-390-501.

    6. Remove the nylon strap.

    5. SUBTASK 72-45-24-350-062-002 (V2500-A5) Assemble and Rivet the Vane Cluster

      NOTE

      It is not easy to get access to the rivets because of the ID forward flange of the vane. Thus, rivet the right vane first, then assemble and rivet the left vane. Refer to Figure.

      1. Assemble the ring segment assembly to the right vane assembly inner diameter.

      1. Refer to Figure.

      2. Install the rivet.

      1. Refer to Figure.

      3. Rivet the ring segment assembly to the right vane.

      1. Refer to Figure. Use the cold set rivet method. Refer to the SPM TASK 70-39-03-390-501.

      4. Assemble the left vane to the right vane and seal assembly.

      1. Refer to Figure.

      5. Install the seals in the seal grooves between the two vane assemblies.

      1. Refer to Figure and Figure. Use CoMat 02-009 BEESWAX SUBSTITUTE to hold the seals in the vane seal grooves. Use the old seals if they are not bent, burned, cracked or worn.

      6. CAUTION

        DO NOT USE MASKING TAPE OR WIRE TO HOLD VANE CLUSTER ASSEMBLY TOGETHER FOR ASSEMBLY. WIRE OR TAPE RESIDUE CAN CAUSE DAMAGE TO THE AIRFOIL.

        Hold the vane cluster together with a nylon strap.

      1. Refer to Figure.

      7. Install the second rivet.

      1. Refer to Figure.

      8. Examine Gaps N and P and Surface H.

      1. Refer to Figure.

      9. Rivet the ring assembly to the left vane assembly.

        1. Refer to Figure.

        1. Use the cold set rivet method.

        2. Refer to SPM TASK 70-39-03-390-501.

    10. Remove the nylon strap.

    6. SUBTASK 72-45-24-220-072-001 (V2500-A1) Inspect the Rivets

      1. Inspect the installed rivets.

        1. Refer to Figure or Figure.

        1. Use the procedure given in SPM TASK 70-39-03-390-501.

    7. SUBTASK 72-45-24-220-072-002 (V2500-A5) Inspect the Rivets

      1. Inspect the installed rivets.

      1. Refer to Figure. Use the procedure given in SPM TASK 70-39-03-390-501.

    8. SUBTASK 72-45-24-350-063-001 (V2500-A1) Remove the Plugs

      1. Remove the two plugs from the vane cannon holes.

      1. Refer to Figure or Figure.

    9. SUBTASK 72-45-24-350-063-002 (V2500-A5) Remove the Plugs

      1. Remove the two plugs from the vane cannon holes.

      1. Refer to Figure.

    10. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

    Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions (PN 2A0172 and 2A1072)

    Sheet 2

    Legend
    Repair Details and Dimensions (PN 2A0172 and 2A1072)

    Sheet 2

    Close

    Figure: Repair Details and Dimensions (PN 2A2072, 2A2172, 2A3172, 2A3272, 2A2772 and 2A2872)

    Sheet 3

    Legend
    Repair Details and Dimensions (PN 2A2072, 2A2172, 2A3172, 2A3272, 2A2772 and 2A2872)

    Sheet 3

    Close

    Figure: Repair Details and Dimensions

    Sheet 4

    Legend
    Repair Details and Dimensions

    Sheet 4

    Close

    Figure: Repair Details and Dimensions

    Sheet 5

    Legend
    Repair Details and Dimensions

    Sheet 5

    Close

    Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

    Figure: Repair Details and Dimensions

    Sheet 3

    Legend
    Repair Details and Dimensions

    Sheet 3

    Close

    Figure: Repair Details and Dimensions

    Sheet 4

    Legend
    Repair Details and Dimensions

    Sheet 4

    Close

    Figure: Repair Details and Dimensions IAE 3P16216

    Sheet 1

    Legend
    Repair Details and Dimensions IAE 3P16216 Drill fixture

    Sheet 1

    Close

    Figure: Repair Details and Dimensions IAE 3P16396

    Sheet 2

    Legend
    Repair Details and Dimensions IAE 3P16396 Drill fixture

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the effectivity table to add partnumbers. (18VC123)

Link not Found
Manufacturer Code:0A341
Enterprise Name:STRAHL AND PITCH
BU Name:STRAHL AND PITCH
Street:230 GREAT EAST NECK RD
P.O. Box:1098
City:WEST BABYLON
State:NY
Zip Code:11704
Country:USA
Phone Number:1-631-587-9000
Fax Number:1-631-587-9120
Internet:www.spwax.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:0A341
Supply Number:CoMat 02-009
Type:sp01
Supply Short Name:CoMat 02-009 BEESWAX SUBSTITUTE
Supply Name:CoMat 02-009 BEESWAX SUBSTITUTE
Specification Groups:
Doc NumberType
SP 422 PMC 9463
Suppliers:
ManufacturerRemarks
0A341
Manufacturer Code:0AM53
Supply Number:CoMat 06-110
Type:sp01
Supply Short Name:CoMat 06-110 PENCIL
Supply Name:CoMat 06-110 PENCIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 06-111
Type:sp01
Supply Short Name:CoMat 06-111 PENCIL
Supply Name:CoMat 06-111 PENCIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Tool Number:Drilling equipment
Tool Name:Drilling equipment
Manufacturer Code:0AM53
Tool Number:IAE 3P16216
Tool Name:IAE 3P16216 Drill fixture
Manufacturer Code:0AM53
Tool Number:IAE 3P16396
Tool Name:IAE 3P16396 Drill fixture
Manufacturer Code:LOCAL
Tool Number:Riveting equipment
Tool Name:Riveting equipment
Manufacturer Code:LOCAL
Tool Number:Shimstock
Tool Name:Shimstock
Manufacturer Code:LOCAL
Tool Number:Strap, nylon
Tool Name:Nylon strap
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment