TASK 72-50-10-430-005 LPT Case And Rotor Assembly - Assemble The LPT Stage 5 Stator Vanes To The LPT, Assembly-005

DMC:V2500-A0-72-50-1000-05A-710A-B|Issue No:002.00|Issue Date:2017-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-10-430-005 LPT Case And Rotor Assembly - Assemble The LPT Stage 5 Stator Vanes To The LPT, Assembly-005

General

Fig/item numbers in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to the SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to the SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attach parts. Use the correct color of the air drying enamel. Refer to the SPM TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to TASK 72-50-00-990-501 (DESCRIPTION AND OPERATION-001) for a sectional view of the LP turbine module.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN. The abbreviation Clear shows a clearance fit.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1M14042 Tilting plate0AM53IAE 1M140421
IAE 1M14056 Lifting shaft0AM53IAE 1M140561
IAE 1M14063 Guide fixture0AM53IAE 1M140631
IAE 1M14072 Mounting plate0AM53IAE 1M140721
IAE 1M14073 Lifting fixture0AM53IAE 1M140731
IAE 1M14093 Locating fixture0AM53IAE 1M140931
IAE 1M14119 Protector ring segment0AM53IAE 1M141193
IAE 1M14144 Locating fixture0AM53IAE 1M141441
IAE 1M14010 Assembly/Disassembly fixture0AM53IAE 1M14010

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-038 AIR DRYING ENAMELK3504CoMat 07-038
CoMat 10-062 ASSEMBLY FLUID0AM53CoMat 10-062
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-10-430-106-A00 V2500-A1: Install the Stage 5 Front Heatshield

    1. Refer to Figure.

    2. Install the stage 5 front heatshield into the LP turbine case. The bend up end of the holding lugs must show to the front.

    2. SUBTASK 72-50-10-430-106-B00 V2500-A5: Install the Stage 5 Front Heatshields

    1. Refer to Figure

    2. Install the four heatshields in a clockwise direction into the LP turbine case. Start in the top position.

    3. SUBTASK 72-50-10-430-107 Prepare the Stage 5 Vanes for Assembly

    1. Refer to Figure.

    2. Check each stage 5 vane segment for total number of "+" markings on the part.

      NOTE

      The total number of vane segments which show each two "+" markings is limited to five parts per LPT module assembly. Make sure that not more than five vane segments each marked with two "+" symbols are installed per LPT module assembly.

    3. NOTE

      Make sure that all strip seals are correctly installed in the grooves of the stage 5 vane segments.

      Install the three strip seals in the grooves on the right inner and outer platform of the vane segment number one. Use CoMat 10-062 ASSEMBLY FLUID.

    4. Put the vane segment on to the IAE 1M14072 Mounting plate 1 off. Engage the outer front groove of the vane segment with the annular flange of the mounting plate.

    4. SUBTASK 72-50-10-430-108 Install the Lifting Fixture to the Stage 5 Vane Assembly

    1. Refer to Figure and Figure.

    2. Use hoist equipment.

    3. Lift the IAE 1M14073 Lifting fixture 1 off above the stage 5 vane assembly.

      4. Install the lifting fixture as follows:

      1. Lower the lifting fixture carefully on to the stage 5 vane assembly. Put the lifting fixture in the center. Make sure that the lifting fixture correctly touches the inner and outer shrouds of the stator.

      2. CAUTION

        MAKE SURE THAT EACH TAIL OF THE HOOKS IS ATTACHED CORRECTLY TO THE STAGE 5 VANES. IF NOT THE PARTS CAN BE DAMAGED. THE HOOKS CAN BE SEEN THROUGH THE APERTURE OF THE LIFTING FIXTURE.

        Turn the lifting fixture to engage the hooks through the vane clusters. The hooks must engage through the second and third vane of the vane cluster.

    5. Push the 16 hooks down. Turn the hooks by 90 degrees so that they engage with the front edges of the second vane segment airfoils.

    6. Attach the hooks with the knurled hand knobs. Tighten the knobs.

    5. SUBTASK 72-50-10-430-239 Install the Protector Ring Segments

    1. Refer to Figure.

    2. Install the IAE 1M14119 Protector ring segment 3 off on to the stage 4 blade roots.

    6. SUBTASK 72-50-10-430-109 Install the Stage 5 Vane Assembly into the LP Turbine Case

    1. Refer to Figure.

      NOTE

      Make sure that not more than five vane segments each marked with two "+" symbols are installed per LPT module assembly.

    2. Install the stage 5 vane assembly with the IAE 1M14073 Lifting fixture 1 off into the LP turbine case.

    3. Make sure that the outer front locating dogs of the stage 5 vanes engage with the mating slots of the LP turbine case.

    4. Remove the lifting fixture.

    7. SUBTASK 72-50-10-430-111 Install the Lifting Shaft into the Guide Fixture

    1. Refer to Figure.

    2. Install the IAE 1M14056 Lifting shaft 1 off into the IAE 1M14063 Guide fixture 1 off.

    3. Attach the bushing, part of the lifting shaft, with the three cap-head screws on to the guide fixture. Tighten the screws.

    8. SUBTASK 72-50-10-430-112 Install the Tilting Plate on to the Lifting Shaft

    1. Refer to Figure.

    2. Install the IAE 1M14042 Tilting plate 1 off on to the lifting shaft.

    9. SUBTASK 72-50-10-430-113 Install the Stage 5 Vane Assembly into the Case Slots

    1. Refer to Figure.

    2. Carefully fill the bicycle tube, part of the tilting plate, with pressured air.

    3. Carefully lift the vane assembly with the lifting shaft until the vanes move into the case slots. Use a square spanner. Make sure that the stage 5 vanes are correctly installed in the LP turbine case slots.

    10. SUBTASK 72-50-10-430-110 V2500-A5 Install the Stage 5 Segment Seals

    1. Refer to Figure.

    2. Install the four stage 5 segment seals in a clockwise direction into the LP turbine case.

    3. Make sure that the upper segment seal is 1.5 degrees right from the TOP position.

    11. SUBTASK 72-50-10-430-259 V2500-A5: Install the Stage 5 Rear Heatshields

    1. Refer to Figure.

    2. Install the four stage 5 rear heatshields in a clockwise direction into the LP turbine case.

    3. Make sure that the upper heatshield is 3 degrees left from the TOP position.

    12. SUBTASK 72-50-10-430-114 Install the Stage 5 Shroud Seal Segments

    1. Refer to Figure.

    2. Install all the 33 shroud seal segments into the LP turbine case.

    13. SUBTASK 72-50-10-430-115-A00 V2500-A1: Align the Stage 5 Shroud Seal Segments with the Locating Fixture

      NOTE

      When you align the shroud seal segments, the locating fixture must be positioned over the two seal segments.

    1. Refer to Figure.

    2. Put the front groove of the IAE 1M14093 Locating fixture 1 off over the rear locating dogs of the stage 5 shroud seal segments.

    3. Bring the locating dogs of the locating fixture in line with the grooves of the LP turbine case.

    14. SUBTASK 72-50-10-430-115-B00 V2500-A5: Align the Stage 5 Shroud Seal Segments with the Locating Fixture

      NOTE

      When you align the shroud seal segments, the locating fixture must be positioned over the two seal segments.

    1. Refer to Figure.

    2. Put the front groove of the IAE 1M14144 Locating fixture 1 off over the rear locating dogs of the stage 5 shroud seal segments.

    3. Bring the locating dogs of the locating fixture in line with the correct grooves of the LP turbine case.

    15. SUBTASK 72-50-10-430-116 Remove the Tilting Plate and the Lifting Shaft

    1. Refer to Figure.

    2. Release the pressure of the bicycle tube on the tilting plate.

    3. Remove the tilting plate.

    4. Loosen and remove the three cap-head screws which attach the bushing to the guide fixture.

    5. Install the three screws into the threaded holes of the bushing.

    6. Remove the lifting shaft from the guide fixture.

    16. SUBTASK 72-50-10-430-240 Remove the Protector Ring Segments

    1. Refer to Figure.

    2. Remove the three protector ring segments.

    17. SUBTASK 72-50-10-430-260 Move the Lifting Ring

    1. Move the lifting ring of the IAE 1M14010 Assembly/Disassembly fixture 1 off from the 'lifting-position' into the 'zero-position' with the use of the lever.

    18. Figure: Prepare the Stage 5 Vane Assembly for Assembly

    Prepare the Stage 5 Vane Assembly for Assembly

    Figure: Install the Stage 5 Vane Assembly in to the LPT Case Slots

    Install the Stage 5 Vane Assembly in to the LPT Case Slots

    Figure: V2500-A1: Stage 5 Vane Assembly

    V2500-A1: Stage 5 Vane Assembly

    Figure: V2500-A5: Stage 5 Vane Assembly

    V2500-A5: Stage 5 Vane Assembly

    Figure: V2500-A5: Install the Stage 5 Front Heatshields, Segment Seals and the Rear Heatshields

    V2500-A5: Install the Stage 5 Front Heatshields, Segment Seals and the Rear Heatshields

    Figure: Correct Installation of the Hooks of the Lifting Fixture

    Correct Installation of the Hooks of the Lifting Fixture

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised procedure. (EC17VM500)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:0AM53
Supply Number:CoMat 10-062
Type:sp01
Supply Short Name:CoMat 10-062 ASSEMBLY FLUID
Supply Name:CoMat 10-062 ASSEMBLY FLUID
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 1M14010
Tool Name:IAE 1M14010 Assembly/Disassembly fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14042
Tool Name:IAE 1M14042 Tilting plate
Manufacturer Code:0AM53
Tool Number:IAE 1M14056
Tool Name:IAE 1M14056 Lifting shaft
Manufacturer Code:0AM53
Tool Number:IAE 1M14063
Tool Name:IAE 1M14063 Guide fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14072
Tool Name:IAE 1M14072 Mounting plate
Manufacturer Code:0AM53
Tool Number:IAE 1M14073
Tool Name:IAE 1M14073 Lifting fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14093
Tool Name:IAE 1M14093 Locating fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14119
Tool Name:IAE 1M14119 Protector ring segment
Manufacturer Code:0AM53
Tool Number:IAE 1M14144
Tool Name:IAE 1M14144 Locating fixture