TASK 72-50-22-300-039 LPT Stage 7 Vane - Replace The Locating Key, Repair-039 (VRS4108)

DMC:V2500-A0-72-50-2207-08A-920A-C|Issue No:004.00|Issue Date:2016-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-22-300-039 LPT Stage 7 Vane - Replace The Locating Key, Repair-039 (VRS4108)

Effectivity

FIG/ITEM

PART NO.

01-010

3A1827

01-010

3A2307

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Stage 7 turbine vane

Inconel 713C

Locating Key

Hastelloy X

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

For more equipment and materials necessary to do this repair refer to the SPM TASK 70-11-01-300-503, SPM TASK 70-23-04-230-501, SPM TASK 70-23-05-230-501, SPM TASK 70-23-08-230-501, SPM TASK 70-31-07-310-501, SPM TASK 70-31-09-310-501, SPM TASK 70-32-03-320-501, and SPM TASK 70-33-06-300-503
Equivalent equipment may be used.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Dial caliperLOCALDial caliper
Radius gage setLOCALRadius gage set
Vernier caliperLOCALVernier caliper
IAE 3M14228 Clamping fixture0AM53IAE 3M142281
IAE 3M14542 Fixture, Grinding0AM53IAE 3M145421

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-148 BRAZING FILLER POWDERLOCALCoMat 03-148
CoMat 03-227 WHITE STOP OFFD3309CoMat 03-227

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Locating Key3A00021

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-22-326-057 Remove the Worn Locating Key

      1. Machine off the worn locating key.

      2. Electro discharge machine according to the SPM TASK 70-32-03-320-501.

        Refer to Figure.

        Do not remove parent material.

        To get the slot dimensions, traces of braze may stay.

    2. SUBTASK 72-50-22-110-109 Clean the Stage 7 Turbine Vane

      1. Vapor degrease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    3. SUBTASK 72-50-22-220-214 Examine the Stage 7 Turbine Vane

      1. Dimensionally examine the machined areas.

      1. For dimensions refer to Figure.

        Use radius gage set and dial caliper.

    4. SUBTASK 72-50-22-230-100 Examine the Machined Surfaces for Cracks

      1. Do the test for cracks.

      1. Refer to the SPM TASK 70-23-05-230-501.

        No cracks are permitted.

    5. SUBTASK 72-50-22-110-110 Clean the Stage 7 Turbine Vane

      1. Vapor degrease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    6. SUBTASK 72-50-22-330-057 Nickel Plate the Machined Surfaces

      1. Nickel plate the connecting surfaces if necessary.

      1. Nickel plate is permitted to make sure the following braze cycle is easier.

        Refer to the SPM TASK 70-33-06-300-503.

        Make sure that the coating thickness is 0.0001 to 0.0003in. (0.003 to 0.008 mm).

    7. SUBTASK 72-50-22-310-069 Braze in the New Locating Key

      1. Braze the locating key in position.

      1. Clamp the locating key to prevent movement.

        Spot welding of locating key to faciliate brazing is permitted.

        For brazing refer to TASK 70-31-09-310-501.

        Brazing temperature maximum 1940 deg F (1060 deg C) for 10 minutes.

        Cooling rate air between 1940 deg F (1060 deg C) and 1650 deg F (900 deg C).

    8. SUBTASK 72-50-22-110-111 Clean the Stage 7 Turbine Vane

      1. Vapor degrease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    9. SUBTASK 72-50-22-220-215 Do the Post Repair Inspection

      1. Examine the reworked areas for completed braze.

      1. Refer to the SPM TASK 70-31-09-310-501.

        Remove unwanted braze material.

      2. Dimensionally examine the new locating key.

      1. For finish dimensions refer to Fig. 72-50-22-990-058.

        Use dial caliper and vernier caliper.

    10. SUBTASK 72-50-22-230-101-001 Do the Post Repair Inspection for Cracks

      1. Do the test for cracks.

      1. Refer to the SPM TASK 70-23-04-230-501.

        No cracks are permitted.

    11. SUBTASK 72-50-22-230-101-002 Do the Post Repair Inspection for Cracks

      1. Do the test for cracks.

      1. Refer to the SPM TASK 70-23-08-230-501.

        No cracks are permitted.

    12. SUBTASK 72-50-22-220-216 Examine the Honeycomb Braze Condition

      1. Visually examine the honeycomb for completed braze.

      1. Refer to the SPM TASK 70-31-07-310-501 for acceptance standards.

    13. Figure: Replace the locating key of the stage 7 turbine vane

    Replace the locating key of the stage 7 turbine vane

    Figure: Replace the locating key of the stage 7 turbine vane

    Replace the locating key of the stage 7 turbine vane

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial Change

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:D3309
Enterprise Name:MTU MOTOREN-UND-TURBINE UNION MUNCHEN GMBH
BU Name:MTU MOTOREN-UND-TURBINE UNION MUNCHEN GMBH
Street:DACHAUERSTRASSE 665
P.O. Box:80995
City:MUNCHEN 50
Country:GERMANY
Phone Number:49-89-14890
Fax Number:49-89-1502621
Internet:www.mtu.de
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 03-148
Type:sp01
Supply Short Name:CoMat 03-148 BRAZING FILLER POWDER
Supply Name:CoMat 03-148 BRAZING FILLER POWDER
Specification Groups:
Doc NumberType
MSRR 9500/97NICROBRAZ LM NICROBRAZ LM (-150 MESH) AMS 4777 B.S.1845 HTN2
OMAT:3/181NICROBRAZ LM NICROBRAZ LM (-150 MESH) AMS 4777 B.S.1845 HTN2
JCR-214NICROBRAZ LM NICROBRAZ LM (-150 MESH) AMS 4777 B.S.1845 HTN2
Suppliers:
ManufacturerRemarks
LOCAL
63585
K6835
U0163
K5086
Manufacturer Code:D3309
Supply Number:CoMat 03-227
Type:sp01
Supply Short Name:CoMat 03-227 WHITE STOP OFF
Supply Name:CoMat 03-227 WHITE STOP OFF
Specification Groups:
Doc NumberType
MTH 316NICROBRAZE WHITE STOP OFF
Suppliers:
ManufacturerRemarks
D3309
Manufacturer Code:LOCAL
Tool Number:Dial caliper
Tool Name:Dial caliper
Manufacturer Code:0AM53
Tool Number:IAE 3M14228
Tool Name:IAE 3M14228 Clamping fixture
Manufacturer Code:0AM53
Tool Number:IAE 3M14542
Tool Name:IAE 3M14542 Fixture, Grinding
Manufacturer Code:LOCAL
Tool Number:Radius gage set
Tool Name:Radius gage set
Manufacturer Code:LOCAL
Tool Number:Vernier caliper
Tool Name:Vernier caliper