TASK 72-50-24-300-001 LPT Inner Diffuser Duct Segment - Plasma Spray The Rear Locating Diameter, Repair-001 (VRS4003)

DMC:V2500-A0-72-50-2401-00A-609A-C|Issue No:003.00|Issue Date:2015-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-24-300-001 LPT Inner Diffuser Duct Segment - Plasma Spray The Rear Locating Diameter, Repair-001 (VRS4003)

Effectivity

FIG/ITEM

PART NO.

01-010

3A0771

Material of component

PART IDENT

SYMBOL

MATERIAL

Inner duct segment, A/O

MTS1189A

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

For more equipment and materials necessary to do this repair refer to the SPM TASK 70-23-05-230-501, SPM TASK 70-11-01-300-503, SPM TASK 70-34-03-340-501 and SPM TASK 70-09-00-400-501.
Equivalent equipment may be used.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Vertical turning latheLOCALVertical turning lathe
Plasma spray equipmentLOCALPlasma spray equipment
IAE 3M14280 Turning fixture0AM53IAE 3M142801

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-047 TAPE, HEAT REFLECTIVE52152CoMat 02-047
CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE76381CoMat 02-050
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)0AM53CoMat 03-090
CoMat 05-047 DELETED0AM53CoMat 05-047
CoMat 05-046 ALUMINUM OXIDE GRIT62596CoMat 05-046

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-24-325-084 Machine Worn Radial Dimension D1

      NOTE

      If the surface were plasma spray repaired before, remove the old coating fully.

      1. Machine the radial dimension D1.

      1. Refer to Figure.

        Remove the old coating and damage fully.

        Keep material removal to the minimum to allow subsequent repairs.

        Use vertical turning lathe and IAE 3M14280 Turning fixture 1 off.

    2. SUBTASK 72-50-24-220-179 Examine the Machined Dimensions

      1. Dimensionally examine the dimensions D1.

      1. Refer to Figure.

    3. SUBTASK 72-50-24-230-100 Examine the Rear Locating Diameter for Cracks

      1. Do the test for cracks.

      1. Refer to the SPM TASK 70-23-05-230-501.

        No cracks permitted.

    4. SUBTASK 72-50-24-110-140 Clean the Locating Diameter

      1. Vapor degrease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    5. SUBTASK 72-50-24-340-093 Prepare the Surfaces for Plasma Spray Procedure

      1. Mask the area A3.

      1. Make sure that the surfaces have full protection.

        Refer to Figure.

      2. Grit blast the area A1.

      1. The surface texture must be 120 to 200 microinch (3.0 to 5.0 micrometzer Ra).

        Blasting in area A2 is permitted.

        Refer to Figure and to the SPM TASK 70-34-03-340-501.

      3. Replace the masking if necessary.

      1. Replace damaged masking.

        Do not touch or bring unwanted material on the blasted area.

    6. SUBTASK 72-50-24-340-094 Plasma Spray the Prepared Surfaces

      1. Plasma spray area A1.

      1. Overspray in area A2 is permitted, refer to Figure.

        Make sure that there is sufficient material to do last machining.

        Refer to the SPM TASK 70-34-03-340-501.

    7. SUBTASK 72-50-24-340-095 Remove the Protection from the Masked Areas

      1. Remove all masking.

      1. Refer to the SPM TASK 70-11-01-300-503.

    8. SUBTASK 72-50-24-110-141 Clean the Inner Duct Segment

      1. Vapor degrease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    9. SUBTASK 72-50-24-320-060 Machine the Coated Areas

      1. Machine the coated area and chamfer.

      1. For dimensions refer to Figure and the SPM TASK 70-34-03-340-501.

        Use vertical turning lathe and IAE 3M14280 Turning fixture 1 off.

    10. SUBTASK 72-50-24-110-142 Clean the Inner Duct Segment

      1. Vapor degrease.

      1. Refer to the SPM TASK 70-11-01-300-503.

    11. SUBTASK 72-50-24-220-180 Do the Post Repair Inspection

      1. Dimensionally examine.

      1. Refer to Figure.

      2. Visually examine the coating.

      1. Refer to the SPM TASK 70-34-03-340-501.

    12. SUBTASK 72-50-24-320-061 Make a Mark to Identify the Repair

      1. Vibropeen VRS4003 and the applicable beehive symbol adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501.

    13. Figure: Plasma spray the rear locating diameter, inner duct segment

    Plasma spray the rear locating diameter, inner duct segment

    Figure: Plasma spray the rear locating diameter, inner duct segment

    Plasma spray the rear locating diameter, inner duct segment

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised note to remove "materials or". (PSAF 15VC314)

Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:52152
Enterprise Name:3M COMPANY
BU Name:3M CENTER
Department:INDUSTRIAL TAPE AND SPECIALTIES DIV.
Street:BUILDING 220-7W-03
City:ST. PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110, 1-800-362-3550, 1-800-223-7427
Fax Number:1-651-737-4380
Internet:www.mmm.com, www.3m.com
Manufacturer Code:62596
Enterprise Name:MICRO ABRASIVES CORPORATION
BU Name:MICRO ABRASIVES CORPORATION
Street:720 SOUTHAMPTON RD
P.O. Box:669
City:WESTFIELD
State:MA
Zip Code:01085-0669
Country:USA
Phone Number:1-413-562-3641
Fax Number:1-413-562-7409
Internet:www.microgrit.com
Manufacturer Code:76381
Enterprise Name:3M COMPANY
BU Name:3M COMPANY
Department:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110
Fax Number:1-651-733-9973
Internet:www.mmm.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Supply Number:CoMat 02-047
Type:sp01
Supply Short Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Supply Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Specification Groups:
Doc NumberType
If CoMat 02- 047 is specified with no suffix, use one of the CoMat 02-047 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 02-050
Type:sp01
Supply Short Name:CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE
Supply Name:CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:62596
Supply Number:CoMat 05-046
Type:sp01
Supply Short Name:CoMat 05-046 ALUMINUM OXIDE GRIT
Supply Name:CoMat 05-046 ALUMINUM OXIDE GRIT
Specification Groups:
Doc NumberType
ALUMINUM OXIDE NO. 60
Suppliers:
ManufacturerRemarks
62596
Manufacturer Code:0AM53
Supply Number:CoMat 05-047
Type:sp01
Supply Short Name:CoMat 05-047 DELETED
Supply Name:CoMat 05-047 DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Tool Number:IAE 3M14280
Tool Name:IAE 3M14280 Turning fixture
Manufacturer Code:LOCAL
Tool Number:Plasma spray equipment
Tool Name:Plasma spray equipment
Manufacturer Code:LOCAL
Tool Number:Vertical turning lathe
Tool Name:Vertical turning lathe