TASK 72-50-24-300-046 LPT Inner Diffuser Duct Segment - Plasma Spray The Rear Locating Diameter, Repair-046 (VRS4412)

DMC:V2500-A0-72-50-2401-05A-609A-C|Issue No:002.00|Issue Date:2015-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-24-300-046 LPT Inner Diffuser Duct Segment - Plasma Spray The Rear Locating Diameter, Repair-046 (VRS4412)

Effectivity

FIG/ITEM

PART NO.

01-010

3A0108

01-010

3A2493

Material of component

PART IDENT

SYMBOL

MATERIAL

Inner duct segment A/O

MTS1189A (INCO 713C)

General

Price and availability - none

The practices and processes referred to in this procedure by the TASK number are in the SPM.

NOTE

For more equipment and materials necessary to do this repair refer to the SPM TASK 70-11-03-300-503, SPM TASK 70-23-05-230-501, SPM TASK 70-34-03-340-501 and SPM TASK 70-09-00-400-501.
Equivalent equipment may be used.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-047 TAPE, HEAT REFLECTIVE52152CoMat 02-047
CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE76381CoMat 02-050
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)0AM53CoMat 03-090
CoMat 05-046 ALUMINUM OXIDE GRIT62596CoMat 05-046

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-24-325-087 Machine the Rear Locating Diameter

      NOTE

      Remove the old coating fully, if the rear locating diameter was plasma sprayed before.

      1. Machine the dimension D1 and chamfer.

      1. Refer to Figure for dimensions.

        Hold the dimension D1 to a minimum value.

        Remove the old coating fully.

    2. SUBTASK 72-50-24-220-186 Examine the Machined Areas

      1. Examine dimensionally.

      1. Refer to Figure.

    3. SUBTASK 72-50-24-230-106 Examine the Machined Areas for Cracks

      1. Do the test for cracks.

      1. Refer to the SPM TASK 70-23-05-230-501, high sensitivity.

        No cracks permitted.

    4. SUBTASK 72-50-24-110-150 Clean the Inner Duct Segment

      1. Clean the duct segment.

      1. Refer to the SPM TASK 70-11-03-300-503.

    5. SUBTASK 72-50-24-340-096 Prepare Surfaces for Plasma Spray Procedure

      1. Mask the areas A3.

      1. Make sure that the surfaces have full protection.

        Refer to Figure.

      2. Grit blast the areas A1 and A2.

      1. Surface texture must be 120 to 200 microinch RMS (3.0 to 5.0 micrometer Ra).

        Blasting in area A2 is permitted.

        Refer to Figure.

    6. SUBTASK 72-50-24-340-097 Plasma Spray the Prepared Surfaces

      1. Plasma spray the area A1.

      1. Overspray area A2 is permitted, refer to Figure.

        Make sure that there is sufficient material sprayed on to do last machining.

        Refer to the SPM TASK 70-34-03-340-501.

    7. SUBTASK 72-50-24-340-098 Remove the Protection from the Masked Areas

      1. Remove the masking.

      1. Remove all tape.

    8. SUBTASK 72-50-24-325-088 Machine the Coated Areas

      1. Grind the coated area.

      1. Refer to Figure and the SPM TASK 70-34-03-340-501.

    9. SUBTASK 72-50-24-110-151 Clean the Support Diffusor, Inner

      1. Clean the Inner Duct Segment.

      1. Refer to the SPM TASK 70-11-03-300-503.

    10. SUBTASK 72-50-24-220-187 Do the Post Repair Inspection

      1. Examine the machined areas dimensionally.

      1. Refer to Figure.

      2. Examine coating visually.

      1. Refer to the SPM TASK 70-34-03-340-501.

    11. SUBTASK 72-50-24-350-088 Make a Mark to Identify the Repair

      1. Vibropeen VRS4412 and applicable beehive symbol adjacent to the part.

      1. Refer to the SPM TASK 70-09-00-400-501.

    12. Figure: Plasma spray the rear locating diameter of the inner duct segment

    Plasma spray the rear locating diameter of the inner duct segment

    Figure: Plasma spray the rear locating diameter of the inner duct segment

    Plasma spray the rear locating diameter of the inner duct segment

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised note to remove "materials or". (PSAF 15VC314)

Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:52152
Enterprise Name:3M COMPANY
BU Name:3M CENTER
Department:INDUSTRIAL TAPE AND SPECIALTIES DIV.
Street:BUILDING 220-7W-03
City:ST. PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110, 1-800-362-3550, 1-800-223-7427
Fax Number:1-651-737-4380
Internet:www.mmm.com, www.3m.com
Manufacturer Code:62596
Enterprise Name:MICRO ABRASIVES CORPORATION
BU Name:MICRO ABRASIVES CORPORATION
Street:720 SOUTHAMPTON RD
P.O. Box:669
City:WESTFIELD
State:MA
Zip Code:01085-0669
Country:USA
Phone Number:1-413-562-3641
Fax Number:1-413-562-7409
Internet:www.microgrit.com
Manufacturer Code:76381
Enterprise Name:3M COMPANY
BU Name:3M COMPANY
Department:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110
Fax Number:1-651-733-9973
Internet:www.mmm.com
Manufacturer Code:X222X
Supply Number:CoMat 02-047
Type:sp01
Supply Short Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Supply Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Specification Groups:
Doc NumberType
If CoMat 02- 047 is specified with no suffix, use one of the CoMat 02-047 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 02-050
Type:sp01
Supply Short Name:CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE
Supply Name:CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:62596
Supply Number:CoMat 05-046
Type:sp01
Supply Short Name:CoMat 05-046 ALUMINUM OXIDE GRIT
Supply Name:CoMat 05-046 ALUMINUM OXIDE GRIT
Specification Groups:
Doc NumberType
ALUMINUM OXIDE NO. 60
Suppliers:
ManufacturerRemarks
62596