TASK 72-50-53-300-045 No. 5 Bearing Pressure Oil Tube - Repair The Plasma Coat On Ferrule Outer Diameter, Repair-045 (VRS3756)

DMC:V2500-A0-72-50-5332-00A-609A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-53-300-045 No. 5 Bearing Pressure Oil Tube - Repair The Plasma Coat On Ferrule Outer Diameter, Repair-045 (VRS3756)

Effectivity

FIG/ITEM

PART NO.

20-176

2A2168-01

20-176

2A3091-01

DESCRIPTION

SYMBOL

MATERIAL

Ferrule of No.5 Bearing Pressure Tube Assembly

AMS 5646 Stainless steel

General

Price and availability - refer to IAE.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable material refer to PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-066 METAL SPRAYING POWDER, 75 CHROMIUM CARBIDE/25 (80 NICKEL - 20 CHROMIUM ALLOY), FINEDK026CoMat 03-066

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-53-350-203 Remove the Damage or Wear and all the Coat from Ferrule Outer Diameter

    2. Refer to Figure.

      1. Remove the coat from ferrule outer diameter.

      2. Refer to SPM TASK 70-33-78-300-503.

      1. Grind to remove the damage or wear and all of the coat.

      2. Refer to SPM TASK 70-34-03-340-501.

      3. Remove the minimum amount of parent material necessary to accomplish the repair.

    1. SUBTASK 72-50-53-350-204 Prepare the Ferrule for Coating

    2. Refer to Figure.

      1. Clean the part.

      2. Refer to SPM TASK 70-11-03-300-503.

      1. Do a fluorescent penetrant inspection of the part.

    3. Do a dimensional inspection of the repair area.

      1. Prepare the part for plasma coat.

      2. Refer to SPM TASK 70-34-03-340-501.

      3. Mask areas which are not to be coated.

      4. Grit blast the repair area. Grit blast out of repair area is not permitted.

    1. SUBTASK 72-50-53-340-062 Apply Plasma Coat to the Ferrule Outer Diameter

    2. Refer to Figure.

      1. Plasma coat the repair area.

        1. Coat to sufficient thickness to permit finish grinding.

        2. Refer to SPM TASK 70-34-03-340-501.

      2. Coat out of repair area shown is not permitted. Use masks.

      1. After part has cooled, remove the masking material.

      2. Refer to SPM TASK 70-11-26-300-503.

    1. SUBTASK 72-50-53-320-169 Grind the Coated Area

    2. Refer to Figure.

      1. Finish grind the repaired area.

      2. Final coating thickness must be 0.003 to 0.005 in. (0.008 to 0.013 mm).

    1. SUBTASK 72-50-53-160-053 Clean the Ferrule

    2. Refer to Figure.

      1. Clean the part.

      2. Refer to SPM TASK 70-11-03-300-503.

    1. SUBTASK 72-50-53-220-254 Inspect the Repaired Area

    2. Refer to Figure.

      1. Do a visual inspection of the repaired coat.

      2. Refer to SPM TASK 70-34-03-340-501.

    3. Do a dimensional inspection of the repaired coat.

  1. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:DK026
Enterprise Name:STARCK GMBH AND CO KG
BU Name:STARCK GMBH AND CO KG
Street:IM SCHLEEKE 78-91
City:38642 GOSLAR
Country:GERMANY
Phone Number:49-5321-7510
Fax Number:49-5321-7516 192
Internet:www.hcstarck.com
Manufacturer Code:DK026
Supply Number:CoMat 03-066
Type:sp01
Supply Short Name:CoMat 03-066 METAL SPRAYING POWDER, 75 CHROMIUM CARBIDE/25 (80 NICKEL - 20 CHROMIUM ALLOY), FINE
Supply Name:CoMat 03-066 METAL SPRAYING POWDER, 75 CHROMIUM CARBIDE/25 (80 NICKEL - 20 CHROMIUM ALLOY), FINE
Specification Groups:
Doc NumberType
AMS 7875 (PW REF)AMPERIT 585.435
Suppliers:
ManufacturerRemarks
DK026