TASK 72-60-21-440-001 Main Gearbox Casing And Fittings - Assemble The Main Gearbox Case And Fittings, Assembly-001

DMC:V2500-A0-72-60-2100-00A-710A-B|Issue No:003.00|Issue Date:2018-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-21-440-001 Main Gearbox Casing And Fittings - Assemble The Main Gearbox Case And Fittings, Assembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-039 ENGINE OIL, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-012 AIR DRYING ENAMEL air drying touch-up enamel to any damaged surface protection, joint flanges and attach parts. Use the correct color of the . Refer to SPM TASK 70-38-06-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Transportation covers/blanks must be removed immediately before the installation of the components.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-119 LOCKWIRELOCALCoMat 02-119
CoMat 07-012 AIR DRYING ENAMELLOCALCoMat 07-012
CoMat 10-039 ENGINE OILLOCALCoMat 10-039

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Packing1
Packing1
Packing1
Packing1
Packing1
Packing1
Packing1
Packing1
Packing1
Packing1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-21-440-051 Install the Oil Drain Plugs on the Front Side of the Main Gearbox Case

    1. Refer to Figure.

      2. Install the oil drain plug of the main gearbox case.

      1. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-360) packing 1 off in to the groove of the insert.

      2. Install the insert in to the seat below the mounting flange of the hydraulic pump. Torque to 53.105 lbfin to 70.806 lbfin (6 Nm to 8 Nm). Lock with CoMat 02-119 LOCKWIRE.

      3. Install Transportation Fittings (72-60-03, 01-270) packing 1 off in to the groove of the oil drain plug. Install the plug in to the insert and torque to 35.403 lbfin to 53.105 lbfin (4 Nm to 6 Nm). Lock with CoMat 02-119 LOCKWIRE.

      3. Install the oil drain plug of the oil tank.

      1. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-200) packing 1 off in to the groove of the oil adapter.

      2. Install the oil adapter in to the seat below the mounting flange of the oil pressure pump. Align the holes in the adapter flange with the two studs.

      3. Install the two nuts and torque to 85 lbfin to 95 lbfin (9.604 Nm to 10.734 Nm).

      4. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-100) packing 1 off in to the groove of the plug.

      5. Install the plug in to the oil adapter and torque to 106 lbfin to 124 lbfin (12 Nm to 14 Nm). Lock with CoMat 02-119 LOCKWIRE.

    2. SUBTASK 72-60-21-440-052 Install the Oil Input Adapters on the Rear Side of the Main Gearbox Case

    1. Refer to Figure.

    2. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-700) packing 1 off on the groove of the oil input adapter. Install the oil input adapter in to the seat on the left hand of the mounting flange of the angle gearbox support. Align the holes in the adapter flange with the two studs.

    3. Install the two nuts and torque to 85 lbfin to 95 lbfin (9.604 Nm to 10.734 Nm).

    4. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-760) packing 1 off in to the groove of the oil input adapter. Install the oil input adapter in to the seat on the right hand of the mounting flange of the angle gearbox support. Align the holes in the adapter flange with the two studs.

    5. Install the two nuts and torque to 85 lbfin to 95 lbfin (9.604 Nm to 10.734 Nm).

    3. SUBTASK 72-60-21-440-053 Install the Oil Drain Plugs on the Rear Side of the Main Gearbox Case

    1. Refer to Figure.

      2. Install the oil drain plug of the fuel pump drive pad.

      1. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-600) packing 1 off in to the groove of the insert.

      2. Install the insert in to the seat below the mounting flange of the fuel pump. Torque to 53.105 lbfin to 70.806 lbfin (6 Nm to 8 Nm). Lock with CoMat 02-119 LOCKWIRE.

      3. Install Transportation Fittings (72-60-03, 01-278) packing 1 off in to the groove of the oil drain plug. Install the plug in to the insert and torque to 35.403 lbfin to 53.105 lbfin (4 Nm to 6 Nm). Lock with CoMat 02-119 LOCKWIRE.

      3. Install the oil drain plug of the IDGS shaft pad.

      1. Install ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-840) packing 1 off in to the groove of the insert.

      2. Install the insert in to the seat below the mounting flange of the IDGS. Torque to 53.105 lbfin to 70.806 lbfin (6 Nm to 8 Nm). Lock with CoMat 02-119 LOCKWIRE .

      3. Install Transportation Fittings (72-60-03, 01-282) packing1 off in to the groove of the oil drain plug. Install the plug in to the insert and torque to 35.403 lbfin to 53.105 lbfin (4 Nm to 6 Nm). Lock with CoMat 02-119 LOCKWIRE .

    4. Figure: Plugs on the Front Side of the Main Gearbox Case

    Plugs on the Front Side of the Main Gearbox Case

    Figure: Oil Input Adapter on the Rear Side of the Main Gearbox Case

    Oil Input Adapter on the Rear Side of the Main Gearbox Case

    Figure: Plugs on the Rear Side of the Main Gearbox Case

    Plugs on the Rear Side of the Main Gearbox Case

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to update references and figure 2. (17VC227)

Link not Found
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 02-119
Type:sp01
Supply Short Name:CoMat 02-119 LOCKWIRE
Supply Name:CoMat 02-119 LOCKWIRE
Specification Groups:
Doc NumberType
SAE AS9226 Part Number MS-9226-04 (0.032 IN DIA.)
Suppliers:
ManufacturerRemarks
LOCAL
51563
81343
V508V
Manufacturer Code:0AM53
Supply Number:CoMat 07-012
Type:sp01
Supply Short Name:CoMat 07-012 AIR DRYING ENAMEL
Supply Name:CoMat 07-012 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
USE COMAT 07-038
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Supply Number:CoMat 10-039
Type:sp01
Supply Short Name:
Supply Name:CoMat 10-039 ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL