TASK 72-60-25-300-015 Fuel Pump Drive Gear - Chromium Plate The Front Bearing Journal, Repair-015 (VRS5147)

DMC:V2500-A0-72-60-2501-01A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-25-300-015 Fuel Pump Drive Gear - Chromium Plate The Front Bearing Journal, Repair-015 (VRS5147)

Effectivity

FIG/ITEM

PART NO.

01-200

4P0264

01-200

4P0405

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Gearshaft

Wrought alloy steel

General

NOTE

To identify the consumable materials refer to PCI.
Other consumable materials are given in SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
Magnetizing unitLOCALMagnetizing unit
Demagnetizing unitLOCALDemagnetizing unit
Hot oil tankLOCALHot oil tank
Pressure shotpeen systemLOCALPressure shotpeen system
Process Plating TanksLOCALProcess plating tanks
OvenLOCALOven
Magnifying glass, 5xLOCALMagnifying glass, 5x
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-017 WAXLOCALCoMat 02-017
CoMat 02-034 METALLIC MASKING TAPE(LEAD FOIL)76381CoMat 02-034
CoMat 05-030 CAST STEEL SHOT DELETED0AM53CoMat 05-030

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-25-320-055 Machine the Front Bearing Journal of the Gearshaft

    1. Refer to Figure.

      2. Machine the front bearing journal.

      1. Remove all damage and wear.

      2. Keep the removal of material to the minimum necessary to remove the damage.

      3. The preplating dimension must be between 1.7707 to 1.7615 in. (44.976 to 44.742 mm).

      4. Surface rough must be 32 microin (0.8 micron) before plating.

    2. SUBTASK 72-60-25-240-053 Examine the Gearshaft

      1. Do the magnetic particle inspection for cracks.

      1. Refer to the SPM TASK 70-24-01-240-501.

      2. No cracks are permitted.

    3. SUBTASK 72-60-25-210-052 Nital Etch the Front Bearing Journal

      1. Do the nital etch on the front bearing journal to find sign of burning.

      1. Refer to the SPM TASK 70-21-02-210-501.

      2. Machine the front bearing journal if there are signs of burnt metal.

      3. Keep the removal of material to the minimum necessary to remove the damage.

    4. SUBTASK 72-60-25-370-053 De-embrittle the Gearshaft

      1. Put the gearshaft into oil at 284 deg F (140 deg C) for 2 hours.

      1. Use a hot oil tank.

      2. Do this procedure as soon as possible in less than 2 hours after the etch.

    5. SUBTASK 72-60-25-380-052 Shot-peen the Front Bearing Journal

      1. Shot-peen the front bearing journal to an intensity of 6 to 8A.

      1. Refer to the SPM TASK 70-38-04-300-503.

    6. SUBTASK 72-60-25-330-054 Chromium Plate the Front Bearing Journal of the Gearshaft

    1. Refer to Figure.

      2. Mask the areas not to be plated.

      3. Do the chromium plating.

      1. Refer to the SPM TASK 70-33-02-330-501.

      2. Plate to a sufficient thickness to permit the machining to the last dimensions.

      3. The plating out of the front bearing journal is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the gearshaft.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with air blast.

    7. SUBTASK 72-60-25-370-054 De-embrittle the Gearshaft

      1. Put the gearshaft into the oven at 284 to 320 deg F (140 to 160 deg C) for 5 hours.

      1. Do this procedure as soon as possible in less than 4 hours after the plating.

    8. SUBTASK 72-60-25-220-053 Examine the Plating

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

      2. No bubbles or sign of burned metal are permitted.

    9. SUBTASK 72-60-25-320-056 Machine the Front Bearing Journal of the Gearshaft

    1. Refer to Figure.

      2. Machine the front bearing journal.

      1. The last dimension of the front bearing journal must be between 1.7733 to 1.7727 in. (45.042 to 45.026 mm).

      2. Clean up the edges of groove and chamfer, where necessary.

    10. SUBTASK 72-60-25-220-063 Examine the Chromium Plated Area

      1. Do the visual inspection of chromium plated area for cracks and adhesion.

      1. Use a 5x magnifying glass.

      2. The natural network crack, emphasized by grinding, is permitted.

      2. Measure the thickness of the plating.

      1. Do not accept thickness less than 0.001 in. (0.025 mm) after the last machining.

    11. SUBTASK 72-60-25-350-061 Record the Repair

      1. Vibro engrave VRS5147 adjacent to the part number.

      1. Remove the metal lifted by marking the number.

    12. Figure: Chromium plate the front bearing journal of the gearshaft

    Chromium plate the front bearing journal of the gearshaft

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:76381
Enterprise Name:3M COMPANY
BU Name:3M COMPANY
Department:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110
Fax Number:1-651-733-9973
Internet:www.mmm.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-017
Type:sp01
Supply Short Name:CoMat02-017 WAX
Supply Name:CoMat 02-017 WAX
Specification Groups:
Doc NumberType
11429Y/Y MIL-P-23242 OMAT: 228PLATING WAX WILKINS CAMPBELL
JCR-178PLATING WAX WILKINS CAMPBELL
Suppliers:
ManufacturerRemarks
LOCAL
K6835
K4404
Manufacturer Code:76381
Supply Number:CoMat 02-034
Type:sp01
Supply Short Name:CoMat 02-034 METALLIC MASKING TAPE (LEADFOIL)
Supply Name:CoMat 02-034 METALLIC MASKING TAPE(LEAD FOIL)
Specification Groups:
Doc NumberType
PMC 4138-1 THRU -53M LEAD FOIL TAPE 420 (with linner) or 3M LEAD FOIL TAPE 421 (without linner)
Suppliers:
ManufacturerRemarks
76381
Manufacturer Code:0AM53
Supply Number:CoMat 05-030
Type:sp01
Supply Short Name:CoMat 05-030 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-030 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Tool Number:Demagnetizing unit
Tool Name:Demagnetizing unit
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Magnetizing unit
Tool Name:Magnetizing unit
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Link not Found
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment