TASK 72-60-31-300-005 Deoiler Casing - Double Helical Insert Repair, Repair-005 (VRS5712)

DMC:V2500-A0-72-60-3104-02A-920A-C|Issue No:001.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-31-300-005 Deoiler Casing - Double Helical Insert Repair, Repair-005 (VRS5712)

Effectivity

FIG/ITEM

PART NO.

01-170

4B7153

01-170

4B7262

01-170

4B7361

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Deoiler Casing

-

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Helicoil Twinsert Kit Number 3179-4 consists of quantity 25 outer coils, quantity 25 inner coils, the tap, and tang break-off tools appropriate for this repair.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Break-off tool (outer insert)LOCALBreak-off tool (4032-4)
Break-off tool (3695-4)LOCALBreak-off tool (3695-4)
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment
Helicoil Twinsert Kit Number 3179-45W060Helicoil Twinsert Kit Number 3179-4
Inserting tool (outer insert)LOCALInserting tool (2705-4)
Inserting tool (7552-4)LOCALInserting tool (7552-4)
Magnifying GlassLOCALMagnifying Glass
Standard Workshop EquipmentLOCALStandard Workshop Equipment
Tap tool, double insertLOCALTap tool, double insert (3893-4)
Vibration peen equipmentLOCALVibration peen equipment
Workshop Inspection Equipment0AM53Workshop Inspection Equipment

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Insert - Double Helical CoilLOCAL2391-4CN375AR

Double Helical Coil Insert

Insert - Double Helical CoilLOCAL4691-4CN339AR

Double Helical Coil Insert

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-31-320-054 Machine the Hole to accept the Double Helical Insert

    2. Refer to Figure.

    3. Refer to SPM TASK 70-35-27-300-501, paragraph 1.C.

      1. Drill hole to a minor diameter of 0.3041 in. - 0.3110 in. (7.724 mm - 7.899 mm).

      2. Tap the hole using Tap tool, double insert.

    1. SUBTASK 72-60-31-380-001 Restore the Damaged Surface Protection

      1. Apply surface protection to bare metal.

      2. Refer to SPM TASK 70-38-02-300-503, SUBTASK 70-38-02-350-002.

    1. SUBTASK 72-60-31-350-061 Install Double Helical Coil Threaded Insert

    2. Refer to Figure.

    3. Refer to SPM TASK 70-35-27-300-501, paragraph 1.C.

      1. Install the double helical threaded insert(s).

      2. Install the 2391-4CN375 0.25 in. - 0.50 in. (6.35 mm - 12.70 mm) pitch below the inside surface of the Deoiler Casing. Use the Inserting tool (outer insert).

      3. Break off the installation tang at the notch using Break-off tool (outer insert).

      4. Install the 4691-4CN339 . Align the end of the last coil flush with the end of the outer insert. Use the Inserting tool (7552-4).

      5. Break off the installation tang at the notch using Break-off tool (3695-4).

    4. Collect and remove all broken tangs.

    1. SUBTASK 72-60-31-350-062 Identify the Repair

      1. Vibro-engrave VRS5712 adjacent to the part number.

      2. Refer to SPM TASK 70-09-00-400-501.

  1. Figure: Helical Coil Insert Hole Locations

    Helical Coil Insert Hole Locations

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new repair. (20VF805)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:5W060
Enterprise Name:Olander Corporation
BU Name:Olander Corporation
Street:144 COMMERCIAL ST
City:SUNNYVALE
State:CA
Zip Code:94086
Country:UNITED STATES OF AMERICA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Break-off tool (3695-4)
Tool Name:Break-off tool (3695-4)
Manufacturer Code:LOCAL
Tool Number:Break-off tool (4032-4)
Tool Name:Break-off tool (outer insert)
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
Manufacturer Code:5W060
Tool Number:Helicoil Twinsert Kit Number 3179-4
Tool Name:Helicoil Twinsert Kit Number 3179-4
Manufacturer Code:LOCAL
Tool Number:Inserting tool (2705-4)
Tool Name:Inserting tool (outer insert)
Manufacturer Code:LOCAL
Tool Number:Inserting tool (7552-4)
Tool Name:Inserting tool (7552-4)
Manufacturer Code:LOCAL
Tool Number:Magnifying Glass
Tool Name:Magnifying Glass
Manufacturer Code:LOCAL
Tool Number:Standard Workshop Equipment
Tool Name:Standard Workshop Equipment
Manufacturer Code:LOCAL
Tool Number:Tap tool, double insert (3893-4)
Tool Name:Tap tool, double insert
Manufacturer Code:LOCAL
Tool Number:Vibration peen equipment
Tool Name:Vibration peen equipment
Manufacturer Code:0AM53
Tool Number:Workshop Inspection Equipment
Tool Name:Workshop Inspection Equipment