TASK 72-60-40-300-001 Angle Gearbox Assembly - Related Parts - Repair A Cracked Bracket, Repair-001 (VRS2853)

DMC:V2500-A0-72-60-4000-00A-627A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-40-300-001 Angle Gearbox Assembly - Related Parts - Repair A Cracked Bracket, Repair-001 (VRS2853)

Effectivity

FIG/ITEM

PART NO.

02-900

740-5718-509

Material of Component

DESCRIPTION

RR SYMBOL

MATERIAL

Bracket

Stainless steel

General

This repair can be done on the bracket during overhaul.

Price and availability - none

If the bracket has been repaired before, do not carry out this repair.

NOTE

To identify the consumable materials refer to the (PCI).

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Argon-arc welding equipmentLOCALArgon-arc welding equipment
Wire brushLOCALWire brush

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-204 WELDING FILLER WIRELOCALCoMat 03-204

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-40-110-051 Clean the Repair Area

      1. Clean the area to be repaired.

    1. SUBTASK 72-60-40-310-051 Repair the Crack

      1. Weld the crack

      2. Make sure that the weld-bead is symmetrical along the full length of the crack.

        1. The welding data is as follows:

        2. Type - Argon-arc D.C. Torch - B.O.C. W200 or an equivalent.

        3. Electrode - 2 percent thoriated tungsten with a 0.0625 in. (1.54 mm) diameter.

    1. SUBTASK 72-60-40-120-051 Clean the Repaired Area

      1. Clean the repaired area.

      2. Use the Wire brush to remove the unwanted materials caused by the repair.

    1. SUBTASK 72-60-40-220-051 Examine the Repair

      1. Visually examine the repair weld.

      2. Make sure that the weld is complete along the full length of the crack.

    1. SUBTASK 72-60-40-230-051 Examine the Repair

      1. Do a dye-penetrant test on the repair.

    1. SUBTASK 72-60-40-850-051 Put the Repair Scheme Number on the Bracket

      1. Mark the repair scheme number VRS2853 on the bracket adjacent to the part number with the electro-etch method.

      2. Refer to SPM TASK 70-09-00-400-501.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-204
Type:sp01
Supply Short Name:CoMat 03-204 WELDING FILLER WIRE
Supply Name:CoMat 03-204 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
OMAT:306MSRR9500/2 B.S.2901:1970 347 S96/FORM. BSS2901 A8Nb
Suppliers:
ManufacturerRemarks
LOCAL
22994
IE306
Manufacturer Code:LOCAL
Tool Number:Argon-arc welding equipment
Tool Name:Argon-arc welding equipment
Manufacturer Code:LOCAL
Tool Number:Wire brush
Tool Name:Wire brush