TASK 72-60-42-300-015 Angle Gearbox Driving Bevel Radial Gearshaft - Chromium Plate The Lower Ball Bearing Journal, Repair-015 (VRS5196)

DMC:V2500-A0-72-60-4201-02A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-42-300-015 Angle Gearbox Driving Bevel Radial Gearshaft - Chromium Plate The Lower Ball Bearing Journal, Repair-015 (VRS5196)

Effectivity

FIG/ITEM

PART NO.

01-400

4B0196

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Bevel radial gearshaft

Wrought alloy steel

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

  1. To identify consumable materials refer to the PCI.

  2. Other consumable materials are given in SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
Magnetizing unitLOCALMagnetizing unit
Demagnetizing unitLOCALDemagnetizing unit
Hot oil tankLOCALHot oil tank
Pressure shotpeen systemLOCALPressure shotpeen system
BasketLOCALBasket
Vapor degreaserLOCALVapor degreaser
OvenLOCALOven
Process Plating TanksLOCALProcess plating tanks
Magnifying glassLOCALMagnifying glass
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-001 SOLVENT, DELETED0AM53CoMat 01-001
CoMat 01-023 CHROMIUM TRIOXIDE CrO3(CHROM.ACID)LOCALCoMat 01-023
CoMat 02-017 WAXLOCALCoMat 02-017
CoMat 02-034 METALLIC MASKING TAPE(LEAD FOIL)76381CoMat 02-034
CoMat 05-030 CAST STEEL SHOT DELETED0AM53CoMat 05-030
CoMat 10-023 MINERAL OIL73277CoMat 10-023

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-42-320-060 Machine the Lower Ball Bearing Journal

    1. Refer to Figure.

      2. Machine the lower ball bearing journal.

      1. Remove all damage and wear.

      2. Keep removal of material to the minimum necessary to remove the damage.

      3. The preplating dimension must be between 2.3891 to 2.3797 in. (60.682 to 60.445 mm).

      4. Surface rough must be 32 microinch (0.8 micron) before plating.

    2. SUBTASK 72-60-42-240-054 Examine the Bevel Radial Gearshaft

      1. Do the magnetic particle inspection for cracks.

      1. Refer to the SPM TASK 70-24-01-240-501.

      2. No cracks are permitted.

    3. SUBTASK 72-60-42-210-053 Nital Etch the Lower Ball Bearing Journal

      1. Do the nital etch on the lower ball bearing journal to find sign of burned metal.

      1. Refer to the SPM TASK 70-21-02-210-501.

      2. Machine the lower ball bearing journal if there are signs of burnt metal.

      3. Keep the removal of material to the minimum necessary to remove the damage.

    4. SUBTASK 72-60-42-370-057 De-embrittle the Bevel Radial Gearshaft

      1. Put the bevel radial gearshaft into oil at 284 deg F (140 deg C) for 2 hours.

      1. Use a hot oil tank.

      2. Do this process as soon as possible in less than 2 hours after the etch.

    5. SUBTASK 72-60-42-380-053 Shot-Peen the Lower Ball Bearing Journal

      1. Shot-peen the lower ball bearing journal to an intensity of 0.006A to 0.008A.

      1. Refer to the SPM TASK 70-38-04-300-503.

    6. SUBTASK 72-60-42-110-055 Clean the Bevel Radial Gearshaft

      1. WARNING

        WHEN YOU USE COMAT 01-001 INHIBITED AND STABLIZED TRICHLOROETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        Do the vapor degreasing.

      1. Refer to the SPM TASK 70-11-01-300-503.

    7. SUBTASK 72-60-42-330-056 Chromium Plate the Lower Ball Bearing Journal

    1. Refer to Figure.

      2. Mask the areas not to be plated.

      3. Do the chromium plating.

      1. Refer to the SPM TASK 70-33-02-330-501.

      2. Plate to a sufficient thickness to permit the machining to the last dimensions.

      3. The plating out of the lower ball bearing journal area is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the bevel radial gearshaft.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with air blast.

    8. SUBTASK 72-60-42-370-058 De-embrittle the Bevel Radial Gearshaft

      1. Put the bevel radial gearshaft into the oven at 284 to 320 deg F (140 to 160 deg C) for 5 hours.

      1. Do this procedure as soon as possible in less than 4 hours after the plating.

    9. SUBTASK 72-60-42-220-084 Examine the Plating

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have constant color.

      2. No bubbles or sign of burned metal are permitted.

    10. SUBTASK 72-60-42-320-061 Machine the Lower Ball Bearing Journal

    1. Refer to Figure.

      2. Machine the lower ball bearing journal.

      1. The last dimension of the lower ball bearing journal must be between 2.3915 and 2.3910 in. (60.745 and 60.732 mm).

      2. Clean up the edges of groove and chamfers where necessary.

    11. SUBTASK 72-60-42-220-085 Examine the Chromium Plated Area

      1. Do the visual inspection of the chromium plated area for cracks and adhesion.

      2. The natural network crack, emphasized by grinding, is permitted.

      2. Measure the thickness of the plating.

      1. Do not accept thickness less than 0.001in. (0.025 mm) after the last machining.

    12. SUBTASK 72-60-42-350-061 Record the Repair

      1. Vibro engrave VRS5196 adjacent to the part number.

      1. Remove the metal lifted by marking the number.

    13. Figure: Chromium plate the lower ball bearing journal

    Chromium plate the lower ball bearing journal

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:73277
Enterprise Name:HOUGHTON INTERNATIONAL INC
BU Name:HOUGHTON INTERNATIONAL INC
Street:MADISON AND VANBUREN AVENUES
P.O. Box:930
City:VALLEY FORGE
State:PA
Zip Code:19482-0930
Country:USA
Phone Number:1-610-666-4000, 1-610-666-4096
Fax Number:1-610-666-1376, 1-610-666-5682
Internet:www.houghtonintl.com
Manufacturer Code:76381
Enterprise Name:3M COMPANY
BU Name:3M COMPANY
Department:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110
Fax Number:1-651-733-9973
Internet:www.mmm.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 01-001
Type:sp01
Supply Short Name:CoMat 01-001 SOLVENT, DELETED
Supply Name:CoMat 01-001 SOLVENT, DELETED
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐001 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐001 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 01-023
Type:sp01
Supply Short Name:CoMat 01-023 CHROMIUM TRIOXIDE CrO3(CHROM.ACID)
Supply Name:CoMat 01-023 CHROMIUM TRIOXIDE CrO3(CHROM.ACID)
Specification Groups:
Doc NumberType
OMAT: 111 (RR REF)99,0 PURE FLAKE O-C-303
JCR-034 (JAEC REF)99,0 PURE FLAKE O-C-303
MTH 126 (MTU REF)99,0 PURE FLAKE O-C-303
Suppliers:
ManufacturerRemarks
LOCAL
U1185
70657
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-017
Type:sp01
Supply Short Name:CoMat02-017 WAX
Supply Name:CoMat 02-017 WAX
Specification Groups:
Doc NumberType
11429Y/Y MIL-P-23242 OMAT: 228PLATING WAX WILKINS CAMPBELL
JCR-178PLATING WAX WILKINS CAMPBELL
Suppliers:
ManufacturerRemarks
LOCAL
K6835
K4404
Manufacturer Code:76381
Supply Number:CoMat 02-034
Type:sp01
Supply Short Name:CoMat 02-034 METALLIC MASKING TAPE (LEADFOIL)
Supply Name:CoMat 02-034 METALLIC MASKING TAPE(LEAD FOIL)
Specification Groups:
Doc NumberType
PMC 4138-1 THRU -53M LEAD FOIL TAPE 420 (with linner) or 3M LEAD FOIL TAPE 421 (without linner)
Suppliers:
ManufacturerRemarks
76381
Manufacturer Code:0AM53
Supply Number:CoMat 05-030
Type:sp01
Supply Short Name:CoMat 05-030 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-030 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:73277
Supply Number:CoMat 10-023
Type:sp01
Supply Short Name:CoMat 10-023 MINERAL OIL
Supply Name:CoMat 10-023 MINERAL OIL
Specification Groups:
Doc NumberType
HOUGHTON MAR-TEMP 300
Suppliers:
ManufacturerRemarks
73277
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Manufacturer Code:LOCAL
Tool Number:Demagnetizing unit
Tool Name:Demagnetizing unit
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Magnetizing unit
Tool Name:Magnetizing unit
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Link not Found
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment