TASK 73-13-41-300-002 Fuel Nozzle And Support Assembly - Remove And Install, Or Replace The Fuel Strainer Element And/Or Metering Plug, Repair-002 (VRS3458)

DMC:V2500-A0-73-13-4100-00A-920A-C|Issue No:002.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 73-13-41-300-002 Fuel Nozzle And Support Assembly - Remove And Install, Or Replace The Fuel Strainer Element And/Or Metering Plug, Repair-002 (VRS3458)

Effectivity

FIG/ITEM

PART NO.

01-020

2A0994

01-020

2A1637

01-020

2A2250

01-020

2A3448

01-020

2A3453

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Fuel metering plug

Corrosion and heat resistant alloy

Support

Corrosion and heat resistant alloy

Strainer element

Corrosion and heat resistant alloy

General

Price and Availability - Refer to IAE for the items that follow:

Tools

Repair parts

Repair of spares

The practices and processes referred to in this procedure by TASK numbers are in the SPM.

To identify the consumable materials, refer to the PCI.

Related repairs - none

Repair parts

FIG/ITEM

PART NO.

PART IDENT

QTY

01-110

2A1043

Fuel metering plug

1

01-115

1A9050-1

Fuel strainer element

1

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Allen wrenchLOCALAllen wrench

0.126 in. (3.20 mm) hexagonal head

OvenLOCALOven

With range of 500 deg F (260 deg C)

Power arm viseLOCALPower arm vise
IAE 1P16167 Holding plate0AM53IAE 1P16167 1 off

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 04-008 ANAEROBIC COMPOUND SEALANT05972CoMat 04-008
CoMat 04-010 ACTIVATOR/PRIMERLOCALCoMat 04-010

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 73-13-41-350-051 Remove the Fuel Strainer Element and/or the Fuel Metering Plug

      1. Put the fuel nozzle and support assembly onto the IAE 1P16167 Holding plate 1 off and connect to the Power arm vise.

      1. Refer to Figure.

      2. Remove the fuel strainer element and/or the metering plug.

      1. Use an Allen wrench.

      3. If the wrench does not loosen the strainer element or the metering plug do the following:

        1. WARNING

          FOR PROTECTION FROM HIGH TEMPERATURES, WEAR A FACE SHIELD AND PROTECTIVE CLOTHING.

          Put the assembly in the oven.

        1. Increase the temperature of the oven to 500 deg F (260 deg C).

        2. WARNING

          WEAR PROTECTIVE GLOVES.

          CAUTION

          THE FUEL METERING PLUG AND SUPPORT ASSEMBLY ARE A MATCHED SET AND MUST BE KEPT TOGETHER.

          While the assembly is hot, connect it to the power arm vise. Remove the strainer element or the metering plug

        1. Use an Allen wrench.

    4. Remove the fuel nozzle and support assembly from Power arm vise and IAE 1P16167 Holding plate.

      5. Flush the assembly

      1. Refer to Cleaning-004 TASK 73-13-41-100-204.

    2. SUBTASK 73-13-41-350-052 Install the Fuel Strainer Element and/or the Fuel Metering Plug

    1. Refer to Figure.

    2. CAUTION

      THE FUEL METERING PLUG AND THE SUPPORT ASSEMBLY ARE A MATCHED SET AND MUST BE KEPT TOGETHER.

      NOTE

      Metering plugs are sold with an orifice that is smaller than necessary. It will be necessary to ream out the orifice to the appropriate diameter to meet the flow requirements that are specified in the Testing section.
      However, it is not permitted to try to adjust for fuel passage coking or blockage by changing the orifice diameter because if the blockage was subsequently removed the nozzle flow would be too high, possibly resulting in increased hot section distress. Service-run nozzles that cannot meet minimum flow requirements after cleaning must be returned to the vendor for replacement or repair.

      Install the assembly on to the holding plate and secure to the Power arm vise.

      3. Torque the metering plug and the fuel strainer element into the passage through the fuel inlet fitting

      1. Refer to Figure.

      2. Torque the plug to 10 to 20 lbfin (1.13 to 2.26 Nm).

      3. Torque the strainer element to 15 to 35 lbfin (1.70 to 3.95 Nm).

    4. Remove the assembly from the Power arm vise and the IAE 1P16167 Holding plate

      5. Do the fuel flow test

      1. Refer to Testing-001 TASK 73-13-41-700-201.

      6. Put the fuel nozzle and support assembly onto the IAE 1P16167 Holding plate 1 off and connect to the Power arm vise.

      1. Refer to Figure.

      7. Remove the fuel strainer element and/or the metering plug

      1. Use an Allen wrench.

      8. Clean the strainer element and/or the metering plug

      1. Refer to Cleaning-005 TASK 73-13-41-100-205.

      9. Apply primer to threads of the fuel strainer element and the metering plug

      10. Apply compound to threads of the strainer element and the metering plug

      11. Torque the metering plug and the fuel strainer element into passage through the fuel inlet fitting

      1. Refer to Figure.

      2. Torque the metering plug to 10 to 20 lbfin (1.13 to 2.26 Nm).

      3. Torque the strainer element to 15 to 35 lbfin (1.70 to 3.95 Nm).

    12. Remove the assembly from the Power arm vise and IAE 1P16167 Holding plate.

    13. Cure at room temperature for a minimum of 24 hours or bake for 15 to 30 minutes at 215 deg F (101.6 deg C).

      14. Do the fuel flow test

      1. Refer to Testing-001 TASK 73-13-41-700-201.

    3. Figure: Replace the Fuel Nozzle and Support Assembly Fuel Strainer Element or Metering Plug

    Replace the Fuel Nozzle and Support Assembly Fuel Strainer Element or Metering Plug

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:05972
Enterprise Name:HENKEL CORP.
BU Name:HENKEL CORP.
Street:1001 TROUT BROOK CROSSING
City:ROCKY HILL
State:CT
Zip Code:06067-3910
Country:USA
Phone Number:1-800-243-4874, 1-860-571-5100
Fax Number:1-800-344-4503, 1-860-571-5465
Internet:www.aerospace.henkel.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:05972
Supply Number:CoMat 04-008
Type:sp01
Supply Short Name:CoMat 04-008 ANAEROBIC COMPOUND SEALANT
Supply Name:CoMat 04-008 ANAEROBIC COMPOUND SEALANT
Specification Groups:
Doc NumberType
OMAT: 8/68LOCTITE 242 (BLUE)/THREAD LOCK
PWA 549-5LOCTITE 242 (BLUE)/THREAD LOCK
Suppliers:
ManufacturerRemarks
05972
Manufacturer Code:LOCAL
Supply Number:CoMat 04-010
Type:sp01
Supply Short Name:CoMat 04-010 ACTIVATOR/PRIMER
Supply Name:CoMat 04-010 ACTIVATOR/PRIMER
Specification Groups:
Doc NumberType
OMAT:8/80LOCQUIC PRIMER T 7471 MIL-S-22473 GRADE T
PMC 1288LOCQUIC PRIMER T 7471 MIL-S-22473 GRADE T
Suppliers:
ManufacturerRemarks
LOCAL
05972
81349
Manufacturer Code:LOCAL
Tool Number:Allen wrench
Tool Name:Allen wrench
Manufacturer Code:0AM53
Tool Number:IAE 1P16167
Tool Name:IAE 1P16167 Holding plate
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Power arm vise
Tool Name:Power arm vise