TASK 75-24-49-300-040 LPT ACC Support Assemblies - Weld Repair The Rear Flange, Repair-040 (VRS4445)

DMC:V2500-A0-75-24-4915-06A-627A-C|Issue No:002.00|Issue Date:2015-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 75-24-49-300-040 LPT ACC Support Assemblies - Weld Repair The Rear Flange, Repair-040 (VRS4445)

Effectivity

FIG/ITEM

PART NO.

02-720

3A1752

04-410

3A1755

Material of component

PART IDENT

SYMBOL

MATERIAL

Support assemblies

C263

General

Price and availability - none.

The practices and processes referred to in the procedure by the TASK number are in the SPP.

Before repair remove the half loop clamps, the blind rivets and the self locking nuts, refer to VRS4025 TASK 75-24-49-300-016.

After repair replace the half loop clamps, the blind rivets and the self locking nuts, refer to VRS4025 TASK 75-24-49-300-016.

NOTE

  1. For more equipment and materials necessary to do this repair refer to SPP TASK 70-37-00-370-501

  1. Equivalent equipment may be used.

NOTE

To identify the consumable materials refer to the OPCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-184 WELDING FILLER WIRE, NICKELLOCALCoMat 03-184
CoMat 03-387 WELDING FILLER WIRELOCALCoMat 03-387

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 75-24-49-110-076 Clean the Support Assemblies

    2. Refer to Figure and Figure.

      1. Clean the area to be welded.

      2. Refer to SPP TASK 70-31-13-310-501.

    1. SUBTASK 75-24-49-310-059 Weld Repair the Support Assemblies

      1. Gas tungsten arc weld the worn area as required.

      2. Refer to SPP TASK 70-31-13-310-501.

      3. Prevent the support from distortion by overheating during the weld process.

      4. Use an appropriate fixture.

    1. SUBTASK 75-24-49-350-102 Dress the Welded Areas

      CAUTION

      DO NOT OVERHEAT THE AREAS TO BE DRESSED.
    2. Refer to Figure and Figure.

      1. Dress the welds.

      2. Welded areas must be equal to the original contours and must be flush with the adjacent surfaces.

    1. SUBTASK 75-24-49-370-057 Heat Treatment after Weld Repair

      1. Heat treat the support assembly.

      2. Put the part in an oven for eight hours at 1450 to 1500 deg F (788 to 816 deg C).

      3. Use argon or vacuum.

      4. Cooling rate equivalent to air cooling.

    1. SUBTASK 75-24-49-230-102 Examine the Welded Areas for Cracks

      1. Do the test for cracks.

      2. Refer to SPP TASK 70-23-05-230-501.

      3. Use medium sensitivity level.

      4. No cracks are permitted.

  1. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

EC 98VM557D

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0XPV7
Supply Number:CoMat 03-184
Type:sp01
Supply Short Name:CoMat 03-184 WELDING FILLER WIRE, NICKEL
Supply Name:CoMat 03-184 WELDING FILLER WIRE, NICKEL
Specification Groups:
Doc NumberType
MSRR9500/16C-263
OMAT:3/62C-263
Suppliers:
ManufacturerRemarks
0XPV7
28553
2R602
80357
IE306
K6970
Manufacturer Code:LOCAL
Supply Number:CoMat 03-387
Type:sp01
Supply Short Name:CoMat 03-387 WELDING FILLER WIRE
Supply Name:CoMat 03-387 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
C-263 AMS 5966 (was PWA 1087)
Suppliers:
ManufacturerRemarks
LOCAL
2R602
58401