TASK 79-21-49-300-002 Engine Pressure Oil Tubes - Weld Repair A Crack In The Wall, Repair-002 (VRS2909)

DMC:V2500-A0-79-21-4900-00A-627A-C|Issue No:002.00|Issue Date:2014-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-21-49-300-002 Engine Pressure Oil Tubes - Weld Repair A Crack In The Wall, Repair-002 (VRS2909)

Effectivity

FIG/ITEM

PART NO.

17-100

740-5767-507

17-100

740-5767-509

17-500

740-5769-511

18-100

740-5774-505

18-100

740-5774-507

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Oil pressure tube

Stainless steel T66

General

This repair can be done on the pressure oil tube during overhaul.

If the tube has been repaired before, do not carry out this repair.

Price and availability - none.

Related repairs - none.

The practices and processes referred to in the procedure by the TASK numbers are in the (SPM).

NOTE

To identify the consumable materials refer to the (PCI).

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Argon-arc welding equipmentLOCALArgon-arc welding equipment
Wire brushLOCALWire brush

stainless steel

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-076 METHYL ETHYL KETONELOCALCoMat 01-076
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 03-204 WELDING FILLER WIRELOCALCoMat 03-204

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-21-49-110-052 Clean the Repair Area

      1. Clean the area to be repaired.

      2. Refer to Cleaning-000 TASK 79-21-49-100-100.

    1. SUBTASK 79-21-49-310-051 Repair the Crack

      1. Weld the crack.

      2. Make sure that the weld-bead is symmetrical along the full length of the crack.

      3. The welding data is as follows:

        Type - Argon-arc D.C.

        Torch - B.O.C. W200 or an equivalent.

        Electrode - 2% ceriated tungsten with a 0.0625 in. (1.59 mm) diameter.

    1. SUBTASK 79-21-49-120-051 Clean the Repaired Area

      1. Clean the repaired area.

      2. Use the Wire brush to remove unwanted materials caused by the repair.

    1. SUBTASK 79-21-49-220-053 Examine the Repair

      1. Examine the repair weld.

      2. Make sure that the weld is complete along the length of the crack.

    1. SUBTASK 79-21-49-230-051 Examine the Repair

      1. Do a dye penetrant test of the repair.

    1. SUBTASK 79-21-49-260-051 Examine the Repair

      1. Do the X-ray inspection of the repair.

    1. SUBTASK 79-21-49-780-052 Pressure Test the Tube

      1. Do a pressure test on the tube.

      2. Refer to Testing-000 TASK 79-21-49-700-100.

    1. SUBTASK 79-21-49-850-052 Put the Repair Scheme Number on the Tube

      1. Put the repair scheme number VRS2909 on the tube adjacent to the repair area using the electro-etch method.

      2. Refer to SPM TASK 70-09-00-400-501.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Changed thoriated tungsten to ceriated tungsten. (12VN804)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-076
Type:sp01
Supply Short Name:CoMat 01-076 METHYL ETHYL KETONE
Supply Name:CoMat 01-076 METHYL ETHYL KETONE
Specification Groups:
Doc NumberType
METHYL ETHYL KETONE, TECHNICAL GRADE, CERTIFIED TO BSI BS 1940 OR ASTM D740, OR TT-M-261
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 03-204
Type:sp01
Supply Short Name:CoMat 03-204 WELDING FILLER WIRE
Supply Name:CoMat 03-204 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
OMAT:306MSRR9500/2 B.S.2901:1970 347 S96/FORM. BSS2901 A8Nb
Suppliers:
ManufacturerRemarks
LOCAL
22994
IE306
Manufacturer Code:LOCAL
Tool Number:Argon-arc welding equipment
Tool Name:Argon-arc welding equipment
Manufacturer Code:LOCAL
Tool Number:Wire brush
Tool Name:Wire brush