TASK 72-32-82-840-002 LPC Blades - Rework The LPC Stage 1.5, 2, And 2.5 Blades, Rework-002 - SBE 72-0017

DMC:V2500-A1-72-32-8200-00A-933A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-32-82-840-002 LPC Blades - Rework The LPC Stage 1.5, 2, And 2.5 Blades, Rework-002 - SBE 72-0017

Effectivity

FIG/ITEM

PART NO.

01-100

5R7104

01-250

5R0023

01-400

5A0173

General

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Refer to the indicated Service Bulletin for specific application requirements.

NOTE

To identify the consumable materials refer to the PCI.
Other consumable materials are given in the SPM .

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-076 METHYL ETHYL KETONELOCALCoMat 01-076
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-016 GARNET PAPER, 80-GRITLOCALCoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRITLOCALCoMat 05-017
CoMat 08-013 COLD CURING SILICONE COMPOUNDLOCALCoMat 08-013
CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT0AM53CoMat 08-014

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-82-350-066 Prepare the Bonding Surfaces

      2. Prepare the bonding surface.

        1. CAUTION

          AFTER PREPARATION THE MATING SURFACES MUST BE CLEANED AND MUST NOT BE TOUCHED BY HAND, TO PREVENT CONTAMINATION.
          BONDING MUST BE DONE IMMEDIATELY AFTER THE SURFACE PREPARATION. THIS IS VERY IMPORTANT.

          Degrease the mating surfaces on the blades and sealing strips.

        2. Hand clean the mating surfaces on the blades and sealing strips.

      3. Do Step again to degrease and remove contaminants.

      4. Let the surface dry for 15 minutes at room temperature.

    2. SUBTASK 72-32-82-360-053 Apply the Primer to the Bonding Surface

      2. NOTE

        Do not apply the primer on the surface of the sealing strips.

        NOTE

        The primer must be applied immediately, or not longer than 8 hours.

        Apply the primer to the bonding surface.

      1. Refer to the SPM TASK 70-36-02-360-501.

      2. Use the CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT 151, 152, 153 to mating surface on the blades with the brush.

      3. Dry in air for 30 minutes.

    3. SUBTASK 72-32-82-360-054 Bond the Sealing Strip

      2. NOTE

        If necessary, clamp the assembly together.
        The inclusion of air in the bonding surface shall be prevented and the excess compound shall be removed.
        The parts can be touched after 2 hours.

        Bond the sealing strips.

      3. Inspect for correct bonding.

      1. Make sure that there is no evidence of foreign inclusion, delamination, soft spot and lack of compound.

    4. SUBTASK 72-32-82-350-067 Reidentify the 5A0173 Stage 1.5 LPC Blades

    1. Refer to: Figure

      2. Renumber with vibro-peen adjacent to each existing part number of the blades, stage 1.5 LPC.

      1. Existing - 5A0173

      2. Renumber - Assy 5A0162

      3. Refer to the SPM TASK 70-09-00-400-501.

    5. SUBTASK 72-32-82-350-068 Reidentify the 5R0023 Stage 2.0 LPC Blades

    1. Refer to Figure.

      2. Renumber with vibro-peen adjacent to each existing part number of the blades, Stage 2.0 LPC.

      1. Existing - 5R0023

      2. Renumber - Assy 5R0043

      3. Refer to the SPM TASK 70-09-00-400-501.

    6. SUBTASK 72-32-82-350-069 Reidentify the 5R7104 Stage 2.5 LPC Blades

    1. Refer to Figure.

      2. Renumber with vibro-peen adjacent to each existing part number of the blades, Stage 2.5 LPC.

      1. Existing - 5R7104

      2. Renumber - Assy 5R0045

      3. Refer to the SPM TASK 70-09-00-400-501.

    7. Figure: Rework of the blades, Stage 1.5 LPC

    Rework of the blades, Stage 1.5 LPC

    Figure: Rework of the blades, Stage 1.5 LPC

    Rework of the blades, Stage 1.5 LPC

    Figure: Rework of the blades, Stage 1.5 LPC

    Rework of the blades, Stage 1.5 LPC

    Figure: Rework of the blades, Stage 2.0 LPC

    Rework of the blades, Stage 2.0 LPC

    Figure: Rework of the blades, Stage 2.0 LPC

    Rework of the blades, Stage 2.0 LPC

    Figure: Rework of the blades, Stage 2.0 LPC

    Rework of the blades, Stage 2.0 LPC

    Figure: Rework of the blades, Stage 2.5 LPC

    Rework of the blades, Stage 2.5 LPC

    Figure: Rework of the blades, Stage 2.5 LPC

    Rework of the blades, Stage 2.5 LPC

    Figure: Rework of the blades, Stage 2.5 LPC

    Rework of the blades, Stage 2.5 LPC

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-076
Type:sp01
Supply Short Name:CoMat 01-076 METHYL ETHYL KETONE
Supply Name:CoMat 01-076 METHYL ETHYL KETONE
Specification Groups:
Doc NumberType
METHYL ETHYL KETONE, TECHNICAL GRADE, CERTIFIED TO BSI BS 1940 OR ASTM D740, OR TT-M-261
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:X222X
Supply Number:CoMat 08-013
Type:sp01
Supply Short Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-013 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 08-014
Type:sp01
Supply Short Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
Use the applicable letter suffix material. Refer to SPM TASK 70-36-02-360-501.
Suppliers:
ManufacturerRemarks
X222X