DMC:V2500-A5-72-41-3421-00B-300A-C|Issue No:002|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

Post SBE 72-0564 (SELECTONE PRODUCTION STANDARD)

Common Information

TASK 72-41-34-200-004-B00 HPC Variable Stator Vane Levers - Examine, Inspection-004

Effectivity

FIG/ITEM	PART NO.
02-100	6B1278
02-100	6B1287
02-140	6B1308
02-140	6B1309
03-100	6B1279
03-100	6B1288
03-120	6B1281
03-120	6B1290
03-140	6B1280
03-140	6B1289
04-100	6B1282
04-100	6B1291
04-120	6B1283
04-120	6B1292
04-140	6B1284
04-140	6B1293
05-100	6B1286
05-100	6B1295
05-140	6B1285
05-140	6B1294

General

This TASK gives the procedure for the inspection of the variable stator vane levers.

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the Service Bulletin alpha variants refer to the IPC.

The policy that is necessary for inspection is given in SPM TASK 70-20-01-200-501.

All the parts must be cleaned before any part is examined.

All the parts must be visually examined for damage, corrosion and wear. Any defects that are not identified in the procedure must be referred to IAE.

The procedure for the parts which must have a crack test is given in Step Do the crack test before the part is visually examined.

Do not discard any part until you are sure there are no repairs available. Refer to the instructions in repair before a discarded part is used again or oversize parts are installed.

Parts which should be discarded can be held although no repair is available. The repair of a discarded part can be shown to be necessary at a subsequent date.

All the parts must be examined to make sure that all the repairs have been completed satisfactorily.

The practices and processes referred to in the procedure by the TASK/SUBTASK number are in SPM.

A part must have lever arm holes measured to within acceptance/repair limits of Step regardless of level of workscope.

References

Refer to SPM for data on these items:

Definition of Damage, SPM TASK 70-02-02-350-501,

Inspection of Parts, SPM TASK 70-20-01-200-501.

Some data on these items is contained in this TASK. For more data on these items refer to SPM:

Method of Testing for Crack Indications,

Chemical Processes,

Surface Protection.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

1. Clean the parts. Refer to TASK 72-41-34-100-000 (CLEANING-000).
2. 1. Cracked.
    Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure and Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Reject.
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure and Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Reject.
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Reject.
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Reject.
3. 1. Reject.
4. 1. Reject.
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
1. Refer to Figure and Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
1. Refer to Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691, TASK 72-41-34-300-062 (REPAIR-062).
1. Refer to Figure, Figure, Figure, Figure and Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Repair, VRS6691 TASK 72-41-34-300-062 (REPAIR-062).
3. 1. If the diameter is between 0.283 to 0.298 in. (7.20 to 7.56 mm).
    Accept.
  2. More than in Step.
    Reject.
1. Refer to Figure, Figure, Figure, Figure and Figure.
2. 1. Not more than 0.002 in. (0.05 mm) in depth.
    Accept.
  2. More than in Step.
    Reject.
3. 1. If the diameter is between 0.4768 in. and 0.4787 in. (12.110 mm and 12.160 mm).
    Accept.
  2. More than in Step.
    Reject.
4. 1. Clearence between lever ball and pin not more than 0.008 in. (0.20 mm).
    Accept.
  2. More than in Step.
    Reject.
5. 1. Reject.
1. Refer to Figure, Figure, Figure, Figure and Figure.
2. 1. Reject.
3. 1. Reject.
4. 1. Reject.

PART IDENT TASK/SUBTASK
Variable stator vane levers	SPM TASK 70-23-03-230-501

Lever Assembly - Inspection Locations

Requirements After Job Completion

Follow-On Conditions

NONE

TASK 72-41-34-200-004-B00 HPC Variable Stator Vane Levers - Examine, Inspection-004

Export Control

Copyright

Applicability

Common Information

TASK 72-41-34-200-004-B00 HPC Variable Stator Vane Levers - Examine, Inspection-004

Effectivity

General

References

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

Procedure

SUBTASK 72-41-34-230-174 Examine the Variable Stator Vane Levers for Cracks

SUBTASK 72-41-34-220-579 Examine the Lever Assembly's ((72-41-34,02-100), (72-41-34,03-100), (72-41-34,04-100) and (72-41-34,05-140)) Surfaces at Location 2

SUBTASK 72-41-34-220-580 Examine the Lever Assembly's ((72-41-34,02-140), (72-41-34,03-140) and (72-41-34,05-100)) Surfaces at Location 2

SUBTASK 72-41-34-220-581 Examine the Lever Assembly's ((72-41-34,03-120) and (72-41-34,04-140)) Surfaces at Location 2

SUBTASK 72-41-34-220-582 Examine the Lever Assembly's (72-41-34,04-120) Surface at Location 2

SUBTASK 72-41-34-220-583 Examine the Lever Assembly's ((72-41-34,02-100), (72-41-34,03-100), (72-41-34,04-100) and (72-41-34,05-140)) Surfaces at Location 3

SUBTASK 72-41-34-220-584 Examine the Lever Assembly's ((72-41-34,02-140), (72-41-34,03-140) and (72-41-34,05-100)) Surfaces at Location 3

SUBTASK 72-41-34-220-585 Examine the Lever Assembly's ((72-41-34,03-120) and (72-41-34,04-140)) Surfaces at Location 3

SUBTASK 72-41-34-220-586 Examine the Lever Assembly's (72-41-34,04-120) Surface at Location 3

SUBTASK 72-41-34-220-587 Examine the Lever Assembly's ((72-41-34,02-100), (72-41-34,03-100), (72-41-34,04-100) and (72-41-34,05-140)) Bodies at Location 4

SUBTASK 72-41-34-220-588 Examine the Lever Assembly's ((72-41-34,02-140), (72-41-34,03-140) and (72-41-34,05-100)) Bodies at Location 4

SUBTASK 72-41-34-220-589 Examine the Lever Assembly's ((72-41-34,03-120) and (72-41-34,04-140)) Bodies at Location 4

SUBTASK 72-41-34-220-590 Examine the Lever Assembly's (72-41-34,04-120) Body at Location 4

SUBTASK 72-41-34-220-591 Examine the Lever Holes at Location 5

SUBTASK 72-41-34-220-592 Examine the Ball Levers at Location 6

SUBTASK 72-41-34-220-593 Examine the Pin at Location 7

Figure: Lever Assembly - Inspection Locations

Lever Assembly - Inspection Locations

Figure: Lever Assembly - Inspection Locations

Lever Assembly - Inspection Locations

Figure: Lever Assembly - Inspection Locations

Lever Assembly - Inspection Locations

Figure: Lever Assembly - Inspection Locations

Lever Assembly - Inspection Locations

Figure: Lever Assembly - Inspection Locations

Lever Assembly - Inspection Locations

Requirements After Job Completion

Follow-On Conditions