TASK 72-31-11-300-021 LPC Fan Blade - Replace The Dry Film Lubricant, Repair-021 (VRS1023)

DMC:V2500-A0-72-31-1101-01A-240A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-31-11-300-021 LPC Fan Blade - Replace The Dry Film Lubricant, Repair-021 (VRS1023)

Effectivity

FIG/ITEM

PART NO.

ASSY

01-300

6A4700

A

01-300

6A5485

A

01-300

6A6519

A

01-300

6A6521

A

01-300

6A7403

A

01-300

6A7613

B

01-300

6A7614

B

01-300

6A7651

B

01-300

6A7652

B

01-300

6A7653

B

01-300

6A7654

B

01-300

6A7655

B

01-300

6A7656

A

01-300

6A7658

B

Material of component

PART IDENT

IAE

SYMBOL

MATERIAL

LPC rotor blade assembly

-

Titanium alloy

General

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
OvenLOCALOven
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPERLOCALCoMat 02-002
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING94960CoMat 02-019
CoMat 07-009 THINNERLOCALCoMat 07-009
CoMat 10-004 DRY FILM LUBRICANTLOCALCoMat 10-004

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-31-11-350-071 Remove the Chocking Pads from the LPC Rotor Blade Assembly

      1. Remove the front and rear chocking pads assembly.

      1. Refer to VRS1022,TASK 72-31-11-300-009 (REPAIR-009).

    2. SUBTASK 72-31-11-110-065 Remove the Dry Film Lubricant from the LPC Rotor Blade Assembly

      1. Remove the dry film lubricant from the rotor blade root.

      1. Refer to TASK 72-31-11-100-000 (CLEANING-000).

    3. SUBTASK 72-31-11-230-060 Examine the LPC Rotor Blade Assembly for Cracks

      1. Do a penetrant crack test.

      1. Refer to TASK 72-31-11-200-000 (INSPECTION/CHECK-000).

    4. SUBTASK 72-31-11-380-064-A00 Apply the Dry Film Lubricant to the LPC Rotor Blade Assembly, Assembly A

    1. Refer to: Figure

      2. Prepare surfaces for applying dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-120-001.

      3. Remove the grease.

      1. Clean the coating area on the dovetail with a clean lint free cloth made moist with degreasing fluid.

      4. Apply the masking tape.

      1. Apply the masking tape to the areas which are not to be given a layer of dry film lubricant. Use CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING or CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-003.

      5. Apply the dry film lubricant.

      1. Apply 3 coats of dry film lubricant to a total thickness of between 0.001 and 0.002 in. (0.025 and 0.051 mm) to surfaces marked AD. Overspray of dry film lubricant is permitted on all surfaces within areas AE which are not included in the surface AC. Use CoMat 10-004 DRY FILM LUBRICANT and CoMat 07-009 THINNER. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

    6. Remove the masking tape.

      7. Stove the LPC rotor blade assembly.

      1. Stove for two hours at between 365 and 383 deg F (185 and 195 deg C). Use an applicable oven.

      8. Examine the layer of dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001.

    5. SUBTASK 72-31-11-380-064-B00 Apply the Dry Film Lubricant to the LPC Rotor Blade Assembly, Assembly B

    1. CAUTION

      DO NOT APPLY ABRASIVE BLAST TO THE MATCO 58 COATED BLADES.

      Refer to Figure.

      2. Remove the grease.

      1. Clean the coating area on the dovetail with a clean lint free cloth made moist with degreasing fluid.

      3. Apply the masking tape.

      1. Apply the masking tape to the areas which are not to be given a layer of dry film lubricant. Use CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING or CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-003.

      4. Apply the dry film lubricant.

      1. Apply 3 coats of dry film lubricant to a total thickness of between 0.001 and 0.002 in. (0.025 and 0.051 mm) to surfaces marked AD. Overspray of dry film lubricant is permitted on all surfaces within areas AE which are not included in the surface AC. Use CoMat 10-004 DRY FILM LUBRICANT and CoMat 07-009 THINNER. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

    5. Remove the masking tape.

      6. Stove the LPC rotor blade assembly.

      1. Stove for two hours at between 365 and 383 deg F (185 and 195 deg C). Use an applicable oven.

      7. Examine the layer of dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001.

    6. SUBTASK 72-31-11-350-072 Make a mark on the Fan Blade

      1. Vibro-engrave VRS1023 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501.

    7. SUBTASK 72-31-11-360-057 Install the Chocking Pads to the LPC Rotor Blade Assembly

      1. Bond the chocking pads to the fan blade.

      1. Refer to VRS1022, TASK 72-31-11-300-009 (REPAIR-009).

    8. Figure: Apply dry film lubricant to the areas and locations of the LPC rotor blade assembly

    Apply dry film lubricant to the areas and locations of the LPC rotor blade assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:94960
Enterprise Name:3M TRAFFIC CONTROL
BU Name:3M TRAFFIC CONTROL
Department:MATERIALS DIVISION
Building:225 55
Street:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-612-733-0477
Internet:www.3m.com/tcm
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-002
Type:sp01
Supply Short Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Supply Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Specification Groups:
Doc NumberType
JCR-198SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
OMAT: 237SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:K3504
Supply Number:CoMat 07-009
Type:sp01
Supply Short Name:CoMat 07-009 THINNER
Supply Name:CoMat 07-009 THINNER
Specification Groups:
Doc NumberType
IP 9151
Suppliers:
ManufacturerRemarks
K3504
K6835
00BB6
Manufacturer Code:00BB6
Supply Number:CoMat 10-004
Type:sp01
Supply Short Name:CoMat 10-004 DRY FILM LUBRICANT
Supply Name:CoMat 10-004 DRY FILM LUBRICANT
Specification Groups:
Doc NumberType
PL237-R1 or P237-R2
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
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