TASK 72-32-87-300-005 Fan Case Rear Liner Panel - Repair Surface Erosion, Repair-005 (VRS1803)

DMC:V2500-A0-72-32-8702-01A-610A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-87-300-005 Fan Case Rear Liner Panel - Repair Surface Erosion, Repair-005 (VRS1803)

Effectivity

FIG/ITEM

PART NO.

02-100

5A2149

Assembly A

02-100

5A0258

Assembly A

02-100

5A0842

Assembly A

02-100

5A1379

Assembly A

02-100

5A1743

Assembly A

02-100

5A0809

Assembly B

02-100

5A1622

Assembly B

02-100

5A1680

Assembly B

02-100

5A1737

Assembly B

02-100

5A1119

Assembly C

02-150

5A2149

Assembly A

02-150

5A0258

Assembly A

02-150

5A0842

Assembly A

02-150

5A1379

Assembly A

02-150

5A1743

Assembly A

02-150

5A0809

Assembly B

02-150

5A1622

Assembly B

02-150

5A1680

Assembly B

02-150

5A1737

Assembly B

02-150

5A1120

Assembly C

02-200

5A2150

Assembly D

02-200

5A0259

Assembly D

02-200

5A0843

Assembly D

02-200

5A1380

Assembly D

02-200

5A1744

Assembly D

02-200

5A0814

Assembly E

02-200

5A1623

Assembly E

02-200

5A1681

Assembly E

02-200

5A1738

Assembly E

02-200

5A1122

Assembly F

02-250

5A2151

Assembly G

02-250

5A0844

Assembly G

02-250

5A1381

Assembly G

02-250

5A0817

Assembly H

02-250

5A1625

Assembly H

02-290

5A0815

Assembly J

02-290

5A1626

Assembly J

02-300

5A2152

Assembly K

02-300

5A0260

Assembly K

02-300

5A0845

Assembly K

02-300

5A1382

Assembly K

02-300

5A1745

Assembly K

02-300

5A0818

Assembly I

02-300

5A1624

Assembly I

02-300

5A1682

Assembly I

02-300

5A1739

Assembly I

02-300

5A1125

Assembly L

02-350

5A2149

Assembly A

02-350

5A0258

Assembly A

02-350

5A0842

Assembly A

02-350

5A1379

Assembly A

02-350

5A1743

Assembly A

02-350

5A0809

Assembly B

02-350

5A1622

Assembly B

02-350

5A1680

Assembly B

02-350

5A1737

Assembly B

02-350

5A1121

Assembly C

02-400

5A2150

Assembly D

02-400

5A0259

Assembly D

02-400

5A0843

Assembly D

02-400

5A1380

Assembly D

02-400

5A1744

Assembly D

02-400

5A0814

Assembly E

02-400

5A1623

Assembly E

02-400

5A1681

Assembly E

02-400

5A1738

Assembly E

02-400

5A1123

Assembly F

02-450

5A2150

Assembly D

02-450

5A0259

Assembly D

02-450

5A0843

Assembly D

02-450

5A1380

Assembly D

02-450

5A1744

Assembly D

02-450

5A0814

Assembly E

02-450

5A1623

Assembly E

02-450

5A1681

Assembly E

02-450

5A1738

Assembly E

02-450

5A1124

Assembly F

02-500

5A2152

Assembly K

02-500

5A0260

Assembly K

02-500

5A0845

Assembly K

02-500

5A1382

Assembly K

02-500

5A1745

Assembly K

02-500

5A0818

Assembly I

02-500

5A1624

Assembly I

02-500

5A1682

Assembly I

02-500

5A1739

Assembly I

02-500

5A1126

Assembly L

02-550

5A2152

Assembly K

02-550

5A0260

Assembly K

02-550

5A0845

Assembly K

02-550

5A1382

Assembly K

02-550

5A1745

Assembly K

02-550

5A0818

Assembly I

02-550

5A1624

Assembly I

02-550

5A1682

Assembly I

02-550

5A1739

Assembly I

02-550

5A1143

Assembly L

Material of component

PART IDENT

SYMBOL

MATERIAL

Liner panel

Bismaleimid glass molding compound

General

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop equipmentLOCALStandard workshop equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-016 GARNET PAPER, 80-GRITLOCALCoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRITLOCALCoMat 05-017
CoMat 07-080 TWO-PACK EPOXY PRIMER AND CATALYSTLOCALCoMat 07-080
CoMat 07-081 EPOXY PRIMER CATALYST0AM53CoMat 07-081
CoMat 07-082 THINNERLOCALCoMat 07-082
CoMat 07-153 POLYURETHANE PAINT GLOSSBLACKLOCALCoMat 07-153
CoMat 07-154 POLYURETHANE PAINT CATALYSTX-501LOCALCoMat 07-154
CoMat 08-015 RESINLOCALCoMat 08-015
CoMat 08-016 HARDENERLOCALCoMat 08-016
CoMat 08-049 FIBREGLASS CLOTHK6835CoMat 08-049
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-87-350-018 Repair the Damage at Location 5, Assembly H

    1. Refer to Figure.

      2. NOTE

        The repaired area can be used as it is. Epoxy resin and polyurethane paint may not be applied to the repaired area at location 5 in subsequent processes.

        Make smooth and/or hand polish to remove the damage.

        1. Repaired area must be smoothly continuous with adjacent surface.

        2. Refer to the SPM TASK 70-35-03-300-501.

    2. SUBTASK 72-32-87-350-008 Prepare Liner Panel for Repair

      2. Mask all the surface that is not to be repaired.

      3. Clean the area that is to be repaired.

      4. Lightly roughen the area that is to be repaired.

    5. Clean the surface by air blast to remove residuals.

    6. Repeat step B.

    3. SUBTASK 72-32-87-380-011 Apply Epoxy Resin to the Damaged Area

      2. WARNING

        DURING THE OPERATION, WEAR PROTECTIVE GLOVES AND GOGGLES.

        WARNING

        DURING THE OPERATION, MAKE SURE THERE IS SUFFICIENT VENTILATION.

        NOTE

        It is recommended to use one fiberglass cloth for approximately every 0.0059 in. (0.15 mm) in the depth.

        NOTE

        When there are locally deep erosion areas on the repaired area, fill the areas with the mixture of epoxy resin and fiberglass cloth which is cut into fine strips.

        Make up the epoxy resin from the two parts.

      1. Use CoMat 08-015 RESIN and CoMat 08-016 HARDENER. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-021.

      3. Apply the resin and fiberglass cloth to the damaged area. Do Step to Step.

      2. Apply the coat of the resin to the area lightly

        3. Apply the fiberglass cloth soaked with the epoxy resin to the area

        1. Use a roller to remove any wrinkles and/or bumps and make the surface smooth

      4. Apply the resin.

      5. Repeat Step through Step to repair the erosion.

    4. Remove excess resin by spatula.

    4. SUBTASK 72-32-87-380-012 Cure the Repaired Area

    2. CAUTION

      BEFORE CURING, LET THE AIR OUT OF THE RESIN LAYER BY ROLLER.

      CAUTION

      BE CAREFUL THAT RESIN ON THE LINER IS NOT DEFORMED DURING CURING PROCESS.

      Cure the coating of epoxy resin for 60 minutes at 194 to 212 deg F (90 to 100 deg C) by heating.

      3. Remove excess resin to make smooth surface.

    4. Dimensionally examine the panel before applying epoxy primer and epoxy finish.

    5. SUBTASK 72-32-87-380-013 Make up the Epoxy Primer

      1. NOTE

        If necessary, the CoMat 07-082 THINNER can be added up to 10 percent by volume.

        NOTE

        The mixture must be allowed to stand for 30 minutes before it is used.

        NOTE

        The pot life of the mixture is eight hours. If you do not use the mixture within eight hours, discard it.

        Mix the primer base and the catalyst.

    6. SUBTASK 72-32-87-350-009 Apply the Epoxy Primer to the Repaired Area

      2. Apply the mixed epoxy primer to the epoxy resin coat.

      1. Use a brush or a spray to get the minimum thickness necessary.

    3. Cure the coating for 5 to 17 hours at room temperature.

    7. SUBTASK 72-32-87-380-014 Make up the Polyurethane Paint

      1. NOTE

        If necessary, the CoMat 07-082 THINNER can be added, up to 10 percent of the volume.

        NOTE

        The mixture must be allowed to stand for 30 minutes before it is used.

        NOTE

        The pot life of the mixture is eight hours. If you do not use the mixture within eight hours, discard it.

        Mix the primer base and the catalyst.

    8. SUBTASK 72-32-87-380-015 Apply the Polyurethane Paint to the Repaired Area

      2. Apply the mixed urethane paint to the area to be coated.

      1. Use a brush or spray to get the minimum thickness necessary.

    3. Cure the coating for 12 hours minimum at room temperature.

    9. SUBTASK 72-32-87-220-073 Examine the Panel Liner

      2. Visually examine the panel.

      1. Visually examine the repaired area. Nicks, dents, scratches, delamination or other damages are not permitted. Refer to TASK 72-32-87-200-000 (INSPECTION-000).

    3. Dimensionally examine the panel.

    10. SUBTASK 72-32-87-350-010 Mark Repair Number on Panel Liner

      1. Make a mark VRS1803 with permanent ink adjacent to the part number.

      1. Use the ink method. Refer to the SPM TASK 70-09-00-400-501.

    11. Figure: Repairable limit for Assembly A, D and K

    Repairable limit for Assembly A, D and K

    Figure: In process dimension before painting polyurethane paint for Assembly A, D and K

    In process dimension before painting polyurethane paint for Assembly A, D and K

    Figure: Detail dimension of repair for Assembly A, D and K

    Detail dimension of repair for Assembly A, D and K

    Figure: Repairable limit for Assembly B, E and I

    Repairable limit for Assembly B, E and I

    Figure: In process dimension before painting polyurethane paint for Assembly B, E and I

    In process dimension before painting polyurethane paint for Assembly B, E and I

    Figure: Detail dimension of repair for Assembly B, E and I

    Detail dimension of repair for Assembly B, E and I

    Figure: Repairable limit for Assembly C

    Repairable limit for Assembly C

    Figure: In process dimension before painting polyurethane paint for Assembly C

    In process dimension before painting polyurethane paint for Assembly C

    Figure: Detail dimension of repair for Assembly C

    Detail dimension of repair for Assembly C

    Figure: Repairable limit for Assembly F

    Repairable limit for Assembly F

    Figure: In process dimension before painting polyurethane paint for Assembly F

    In process dimension before painting polyurethane paint for Assembly F

    Figure: Detail dimension of repair for Assembly F

    Detail dimension of repair for Assembly F

    Figure: Repairable limit for Assembly G

    Repairable limit for Assembly G

    Figure: In process dimension before painting polyurethane paint for Assembly G

    Sheet 1

    Legend
    In process dimension before painting polyurethane paint for Assembly G

    Sheet 1

    Close

    Figure: In process dimension before painting Polyurethane paint for Assembly G

    Sheet 2

    Legend
    In process dimension before painting Polyurethane paint for Assembly G

    Sheet 2

    Close

    Figure: Detail dimension of repair for Assembly G

    Sheet 1

    Legend
    Detail dimension of repair for Assembly G

    Sheet 1

    Close

    Figure: Detail dimension of repair for Assembly G

    Sheet 2

    Legend
    Detail dimension of repair for Assembly G

    Sheet 2

    Close

    Figure: Repairable limit for Assembly H

    Repairable limit for Assembly H

    Figure: In process dimension before painting polyurethane paint for Assembly H

    Sheet 1

    Legend
    In process dimension before painting polyurethane paint for Assembly H

    Sheet 1

    Close

    Figure: In process dimension before painting polyurethane paint for Assembly H

    Sheet 2

    Legend
    In process dimension before painting polyurethane paint for Assembly H

    Sheet 2

    Close

    Figure: Detail dimension of repair for Assembly H

    Sheet 1

    Legend
    Detail dimension of repair for Assembly H

    Sheet 1

    Close

    Figure: Detail dimension of repair for Assembly H

    Sheet 2

    Legend
    Detail dimension of repair for Assembly H

    Sheet 2

    Close

    Figure: Repairable limit for Assembly J

    Repairable limit for Assembly J

    Figure: In process dimension before painting polyurethane paint for Assembly J

    In process dimension before painting polyurethane paint for Assembly J

    Figure: Detail dimension of repair for Assembly J

    Detail dimension of repair for Assembly J

    Figure: Repairable limit for Assembly L

    Repairable limit for Assembly L

    Figure: In process dimension before painting polyurethane paint for Assembly L

    In process dimension before painting polyurethane paint for Assembly L

    Figure: Detail dimension of repair for Assembly L

    Detail dimension of repair for Assembly L

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:5HCF1
Supply Number:CoMat 07-080
Type:sp01
Supply Short Name:CoMat 07-080 TWO-PACK EPOXY PRIMER AND CATALYST
Supply Name:CoMat 07-080 TWO-PACK EPOXY PRIMER AND CATALYST
Specification Groups:
Doc NumberType
+BASE COMPONENT PR 143
OMAT:766 (RR REF)CATALYST ACT 149
Suppliers:
ManufacturerRemarks
5HCF1
K5635
K6835
Manufacturer Code:0AM53
Supply Number:CoMat 07-081
Type:sp01
Supply Short Name:CoMat 07-081 EPOXY PRIMER CATALYST
Supply Name:CoMat 07-081 EPOXY PRIMER CATALYST
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:5HCF1
Supply Number:CoMat 07-082
Type:sp01
Supply Short Name:CoMat 07-082 THINNER
Supply Name:CoMat 07-082 THINNER
Specification Groups:
Doc NumberType
OMAT: 793 (RR REF)T17
JCR-271 (JAEC REF)
Suppliers:
ManufacturerRemarks
5HCF1
K5635
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 07-153
Type:sp01
Supply Short Name:CoMat 07-153 POLYURETHANE PAINT GLOSS BLACK
Supply Name:CoMat 07-153 POLYURETHANE PAINT GLOSSBLACK
Specification Groups:
Doc NumberType
646-58-7038 MIL-C-85285, TYPE1 FED STD-595 COLOUR 17038
Suppliers:
ManufacturerRemarks
LOCAL
IE434
91342
Manufacturer Code:LOCAL
Supply Number:CoMat 07-154
Type:sp01
Supply Short Name:CoMat 07-154 POLYURETHANE PAINT CATALYST X-501
Supply Name:CoMat 07-154 POLYURETHANE PAINT CATALYSTX-501
Specification Groups:
Doc NumberType
CC-750-4 MIL-C-85285 TYPE 1 FED STD-595 COLOUR 17038
Suppliers:
ManufacturerRemarks
LOCAL
IE434
91342
Manufacturer Code:LOCAL
Supply Number:CoMat 08-015
Type:sp01
Supply Short Name:CoMat 08-015 RESIN
Supply Name:CoMat 08-015 RESIN
Specification Groups:
Doc NumberType
RENGEL SV.409 OMAT: 805
RENGEL SV.409 JCR-146
Suppliers:
ManufacturerRemarks
LOCAL
IE432
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-016
Type:sp01
Supply Short Name:CoMat 08-016 HARDENER
Supply Name:CoMat 08-016 HARDENER
Specification Groups:
Doc NumberType
CRAYAMID 140 OMAT: 806
CRAYAMID 140 JCR-147
Suppliers:
ManufacturerRemarks
LOCAL
18598
IE200
k3504
K3713
K6835
Manufacturer Code:K6835
Supply Number:CoMat 08-049
Type:sp01
Supply Short Name:CoMat 08-049 FIBREGLASS CLOTH
Supply Name:CoMat 08-049 FIBREGLASS CLOTH
Specification Groups:
Doc NumberType
TYGLASS Y0314/205-T5 0.003IN (0,076MM) MSRR 9049
TYGLASS Y0314/205-T5 0.003IN (0,076MM) OMAT: 887
TYGLASS Y0314/205-T5 0.003IN (0,076MM) JCR-261
Suppliers:
ManufacturerRemarks
K6835
Link not Found