TASK 72-32-87-300-006 Fan Case Rear Liner Panel - Repair Surface Crack, Repair-006 (VRS1936)

DMC:V2500-A0-72-32-8702-02A-610A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-87-300-006 Fan Case Rear Liner Panel - Repair Surface Crack, Repair-006 (VRS1936)

Effectivity

FIG/ITEM PART NO.

02-100

5A2149

02-100

5A0258

02-100

5A0842

02-100

5A1379

02-100

5A1743

02-100

5A0809

02-100

5A1622

02-100

5A1680

02-100

5A1737

02-100

5A1119

02-150

5A2149

02-150

5A0258

02-150

5A0842

02-150

5A1379

02-150

5A1743

02-150

5A0809

02-150

5A1622

02-150

5A1680

02-150

5A1737

02-150

5A1120

02-200

5A2150

02-200

5A0259

02-200

5A0843

02-200

5A1380

02-200

5A1744

02-200

5A0814

02-200

5A1623

02-200

5A1681

02-200

5A1738

02-200

5A1122

02-250

5A2151

02-250

5A0844

02-250

5A1381

02-250

5A0817

02-250

5A1625

02-290

5A0815

02-290

5A1626

02-300

5A2152

02-300

5A0260

02-300

5A0845

02-300

5A1382

02-300

5A1745

02-300

5A0818

02-300

5A1624

02-300

5A1682

02-300

5A1739

02-300

5A1125

02-350

5A2149

02-350

5A0258

02-350

5A0842

02-350

5A1379

02-350

5A1743

02-350

5A0809

02-350

5A1622

02-350

5A1680

02-350

5A1737

02-350

5A1121

02-400

5A2150

02-400

5A0259

02-400

5A0843

02-400

5A1380

02-400

5A1744

02-400

5A0814

02-400

5A1623

02-400

5A1681

02-400

5A1738

02-400

5A1123

02-450

5A2150

02-450

5A0259

02-450

5A0843

02-450

5A1380

02-450

5A1744

02-450

5A0814

02-450

5A1623

02-450

5A1681

02-450

5A1738

02-450

5A1124

02-500

5A2152

02-500

5A0260

02-500

5A0845

02-500

5A1382

02-500

5A1745

02-500

5A0818

02-500

5A1624

02-500

5A1682

02-500

5A1739

02-500

5A1126

02-550

5A2152

02-550

5A0260

02-550

5A0845

02-550

5A1382

02-550

5A1745

02-550

5A0818

02-550

5A1624

02-550

5A1682

02-550

5A1739

02-550

5A1143

03-100

5A0807

03-100

5A1086

03-100

5A1615

03-100

5A1627

03-150

5A0807

03-150

5A1086

03-150

5A1615

03-150

5A1627

03-200

5A0807

03-200

5A1086

03-200

5A1615

03-200

5A1627

03-250

5A0807

03-250

5A1086

03-250

5A1615

03-250

5A1627

03-300

5A0807

03-300

5A1086

03-300

5A1615

03-300

5A1627

03-350

5A0807

03-350

5A1086

03-350

5A1615

03-350

5A1627

03-400

5A0807

03-400

5A1086

03-400

5A1615

03-400

5A1627

03-450

5A0807

03-450

5A1086

03-450

5A1615

03-450

5A1627

03-500

5A0807

03-500

5A1086

03-500

5A1615

03-500

5A1627

03-550

5A0807

03-550

5A1086

03-550

5A1615

03-550

5A1627

Material of component

PART IDENT

IAE

SYMBOL

MATERIAL

Liner panel

-

Bismaleimid glass molding compound

General

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop equipmentLOCALStandard workshop equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 05-016 GARNET PAPER, 80-GRITLOCALCoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRITLOCALCoMat 05-017
CoMat 08-015 RESINLOCALCoMat 08-015
CoMat 08-016 HARDENERLOCALCoMat 08-016
CoMat 08-049 FIBREGLASS CLOTHK6835CoMat 08-049

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-87-350-014 Prepare the Panel Liner for Repair

    2. Refer to: Figure

      1. NOTE

        If necessary, mask the surface that is not to be repaired. Use CoMat 02-005 ADHESIVE TAPE (MASKING).

        Clean the area that is to be repaired.

    3. NOTE

      If necessary, remove the damaged area by CoMat 05-016 GARNET PAPER, 80-GRIT or CoMat 05-017 GARNET PAPER, 60 GRIT.

      Lightly remove the damaged area by cutter knife.

      1. Wipe clean the repaired area.

    1. SUBTASK 72-32-87-380-021 Apply Epoxy Resin to the Damaged Area

      1. WARNING

        DURING THE OPERATION, WEAR PROTECTIVE GLOVES AND GOGGLES.

        WARNING

        DURING THE OPERATION, MAKE SURE THERE IS SUFFICIENT VENTILATION.

        Make up the epoxy resin.

        1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-021.

        2. When the repaired area is more than 0.078 in. (2.0 mm) in depth, add fiberglass cloth, which is cut less than 0.039 in. (1.0 mm) strips, to the epoxy resin.

    2. Apply the epoxy resin.

    3. Remove excess resin by spatula.

    1. SUBTASK 72-32-87-380-022 Cure the Epoxy Resin

      1. CAUTION

        BE CAREFUL THAT RESIN ON THE LINER IS NOT DEFORMED DURING CURING PROCESS.

        Cure the coating of epoxy resin for 60 minutes at 194 to 212 deg F (90 to 100 deg C) by heating.

      2. Use the baking oven.

      1. NOTE

        If necessary, remove excess resin by cutter knife.

        Remove excess resin to make smooth surface.

    1. SUBTASK 72-32-87-220-082 Examine the Panel Liner

      1. Visually examine the panel.

        1. Visually examine the repaired area.

        2. Nicks, dents, scratches, delamination or other damages are not permitted.

        3. Refer to TASK 72-32-87-200-000 (INSPECTION-000).

      1. Dimensionally examine the panel.

        1. Repaired area must be smoothly removed with adjacent original surface.

        2. If the area adjacent to the bushes is repaired, the repaired cured epoxy must not protrude beyond bush surface.

    1. SUBTASK 72-32-87-350-015 Mark Repair Number on Panel Liner

      1. Make a mark VRS1936 with permanent ink adjacent to the part number.

        1. Use the ink method.

        2. Refer to the SPM TASK 70-09-00-400-501.

  1. Figure: Removed Details and Dimensions

    Removed Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 08-015
Type:sp01
Supply Short Name:CoMat 08-015 RESIN
Supply Name:CoMat 08-015 RESIN
Specification Groups:
Doc NumberType
RENGEL SV.409 OMAT: 805
RENGEL SV.409 JCR-146
Suppliers:
ManufacturerRemarks
LOCAL
IE432
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-016
Type:sp01
Supply Short Name:CoMat 08-016 HARDENER
Supply Name:CoMat 08-016 HARDENER
Specification Groups:
Doc NumberType
CRAYAMID 140 OMAT: 806
CRAYAMID 140 JCR-147
Suppliers:
ManufacturerRemarks
LOCAL
18598
IE200
k3504
K3713
K6835
Manufacturer Code:K6835
Supply Number:CoMat 08-049
Type:sp01
Supply Short Name:CoMat 08-049 FIBREGLASS CLOTH
Supply Name:CoMat 08-049 FIBREGLASS CLOTH
Specification Groups:
Doc NumberType
TYGLASS Y0314/205-T5 0.003IN (0,076MM) MSRR 9049
TYGLASS Y0314/205-T5 0.003IN (0,076MM) OMAT: 887
TYGLASS Y0314/205-T5 0.003IN (0,076MM) JCR-261
Suppliers:
ManufacturerRemarks
K6835
Link not Found