TASK 72-32-88-300-007 Fan Exit Guide Vane - Replace The Sealing Strip, Repair-007 (VRS1772)

DMC:V2500-A0-72-32-8800-04A-920A-C|Issue No:002.00|Issue Date:2015-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-88-300-007 Fan Exit Guide Vane - Replace The Sealing Strip, Repair-007 (VRS1772)

Effectivity

FIG/ITEM

PART NO.

06-100

5A1375

06-100

5A1513

06-300

5A1375

06-300

5A1513

06-500

5A1375

06-500

5A1513

06-700

5A1375

06-700

5A1513

07-100

5A1375

07-100

5A1513

07-300

5A1375

07-300

5A1513

07-500

5A1375

07-500

5A1513

07-700

5A1375

07-700

5A1513

08-100

5A1375

08-100

5A1513

08-300

5A1375

08-300

5A1513

08-500

5A1375

08-500

5A1513

08-700

5A1375

08-700

5A1513

09-100

5A1375

09-100

5A1513

09-300

5A1375

09-300

5A1513

09-500

5A1375

09-500

5A1513

09-700

5A1375

09-700

5A1513

10-100

5A1375

10-100

5A1513

10-300

5A1375

10-300

5A1513

10-500

5A1375

10-500

5A1513

10-700

5A1375

10-700

5A1513

General

PART IDENT

SYMBOL

MATERIAL

Fan exit guide vane assembly

Aluminum alloy (5A1375)

Outer platform

Carbon fiber reinforced plastic (5A1513)

Inner platform and vane

Aluminum alloy (5A1513)

Price and availability - none

The area used for bonding shall be segregated from normal work shop conditions, and shall be kept clean. Refer to the SPM TASK 70-36-07-360-501

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-016 GARNET PAPER, 80-GRITLOCALCoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRITLOCALCoMat 05-017
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 08-013 COLD CURING SILICONE COMPOUNDLOCALCoMat 08-013
CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT0AM53CoMat 08-014

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1225A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1255A/R
Sealing strip5A0855A/R
Sealing strip5A1255A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R
Sealing strip5A1837A/R

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-88-350-057 Remove the Damaged Strip Seals from the Fan Exit Guide Vanes

    2. Refer to Figure, Figure and Figure.

    3. Examine and identify damaged sealing strip.

      1. Remove damaged sealing strip without any damage to the parent material and remove the remaining compound.

    1. SUBTASK 72-32-88-360-055 Prepare the Mating Surfaces for the Cold Curing Silicone Rubber Compound

    2. Refer to Figure, Figure and Figure.

      1. Clean the mating surfaces.

      2. Refer to the SPM TASK 70-11-26-300-503.

    3. NOTE

      A water break-test is not necessary.

      Do Step again.

      1. Measure and cut the sealing strip to fit to the inner platform.

      2. Use knife to cut the sealing strip.

    1. SUBTASK 72-32-88-380-055 Apply the Surface Protection to the Fan Exit Guide Vane

    2. Refer to Figure, Figure and Figure.

      1. Apply chromate conversion coating to the repaired surfaces, if necessary.

      2. Refer to the SPM TASK 70-38-02-300-503 (SUBTASK 70-38-02-300-002).

    1. SUBTASK 72-32-88-360-056 Apply and Cure the Cold Curing Silicone Rubber Compound

    2. Refer to Figure, Figure and Figure.

      1. CAUTION

        DO NOT EAT OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.
        AFTER PREPARATION THE MATING SURFACES MUST BE FULLY CLEANED AND MUST NOT BE TOUCHED BY HAND, TO PREVENT CONTAMINATION.
        DO NOT APPLY THE PRIMER TO THE MATING SURFACE OF THE STRIP SEAL.

        NOTE

        The primer must be applied immediately after the mating surfaces are prepared. Cure at room temperature.
        If the parts are not used immediately, after the primer is applied, they must be kept in a polythene bag, but for not longer than 24 hours.

        Apply a thin layer of primer only to the prepared mating surface of fan exit guide vane. Dry in the air for 30 minutes.

      1. Apply the cold curing silicone rubber compound to each of the mating surfaces.

      1. Install the sealing strip to the fan exit guide vane within three minutes after the compound is applied.

        1. Apply sufficient pressure to ensure good contact and to form a witness of adhesive at all edges.

        2. Make sure that the compound can be seen around the sealed surfaces.

    3. Remove excess adhesive compound from the fan exit vane.

      1. Cure the compound at room temperature for 48 hours.

      2. NOTE

        The parts can be touched after 12 hours.

        Do not apply a load during this time.

      1. Cut off the sealing strip protusion from the platform of the fan exit vane, if necessary.

        1. Use a knife.

        2. Take care that the platform does not become damaged.

    1. SUBTASK 72-32-88-220-076 Examine the Repaired Areas of the Fan Exit Vane

    2. Refer to Figure, Figure and Figure.

    3. Dimensionally examine the position of the repaired strip seal(s).

    4. Visually examine gapping and filling.

  1. Figure: Repair Details and Dimensions (P/Ns 5A1375 and 5A1513)

    Repair Details and Dimensions (P/Ns 5A1375 and 5A1513)

    Figure: Repair Details and Dimensions (P/N 5A1375)

    Repair Details and Dimensions (P/N 5A1375)

    Figure: Repair Details and Dimensions (P/N 5A1513)

    Repair Details and Dimensions (P/N 5A1513)

    Figure: Repair Details and Dimensions (P/Ns 5A1375 and 5A1513)

    Repair Details and Dimensions (P/Ns 5A1375 and 5A1513)

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised figure titles to reinstate titles and part number applicability. (editorial change)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:X222X
Supply Number:CoMat 08-013
Type:sp01
Supply Short Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-013 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 08-014
Type:sp01
Supply Short Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
Use the applicable letter suffix material. Refer to SPM TASK 70-36-02-360-501.
Suppliers:
ManufacturerRemarks
X222X