TASK 72-41-12-300-011 HPC Stage 9 - 12 Drum Disk - Repair The Front Inner Diameter Coating, Repair-011 (VRS3443)

DMC:V2500-A0-72-41-1201-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-12-300-011 HPC Stage 9 - 12 Drum Disk - Repair The Front Inner Diameter Coating, Repair-011 (VRS3443)

Effectivity

FIG/ITEM

PART NO.

01-600

2A2100-01

01-600

2A2200-01

01-600

2A2600-01

01-600

2A3200-01

01-600

2A3300-01

01-600

2A3400-01

01-600

2A3500-01

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Stages 9 - 12 HP compressor disk

Inconel 718

General

The practices and processes referred to in the procedure by TASK number are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
Magnifying glass, 7xLOCALMagnifying glass, 7x
IAE 3P16263 Machine fixture0AM53IAE 3P162631

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-097 LINT-FREE GLOVESLOCALCoMat 02-097
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)0AM53CoMat 03-090
CoMat 05-032 CAST STEEL SHOT, S17042736CoMat 05-032
CoMat 05-033 CAST STEEL SHOT DELETED0AM53CoMat 05-033
CoMat 05-034 CAST STEEL SHOT DELETED0AM53CoMat 05-034
CoMat 05-027 ALUMINUM OXIDE ABRASIVEGRIT DELETED0AM53CoMat 05-027
CoMat 05-049 ALUMINUM OXIDE GRIT DELETED0AM53CoMat 05-049

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-12-220-059 Do the Pre Repair Inspection

      1. Examine the front inner diameter.

      1. Refer to Figure.

    2. If the diameter is more than 12.512 in. (317.805 mm) and 12.530 in. (318.262 mm) or less, do the plasma spray repair.

    3. If the diameter is more than 12.530 in. (318.262 mm) reject the rear drum disk assembly.

    2. SUBTASK 72-41-12-320-051 Machine the Front Inner Diameter

    1. Install the disk assembly in the IAE 3P16263 Machine fixture 1 off.

      2. Set-up and machine the front inner diameter to between 12.518 and 12.530 in. (317.96 and 318.26 mm). Hold to the minimum diameter.

        1. Refer to Figure and Figure.

        1. The full indicator reading must be 0.001 in. (0.025 mm) or less in relation to Diameters B and D.

        2. If necessary machine the chamfer to make sure the minimum coating is 0.003 in. (0.076 mm) thick after the plasma spray machining is done.

        3. See the Figure for the surface finish requirement.

    3. SUBTASK 72-41-12-230-054 Do a Crack Test on the Front Inner Diameter

      1. Do a penetrant test on the front inner diameter.

        1. Refer to Figure.

        1. Do the penetrant procedure given in the SPM TASK 70-23-04-230-501 (dip or spray).

        2. No cracks permitted.

    4. SUBTASK 72-41-12-380-051 Shot Peen the Front Inner Diameter

      1. Shot peen the front inner diameter to an intensity of 4A to 6A (No masking permitted when you do the shot peen).

      1. Refer to Figure.

      2. Do the procedure given in the SPM TASK 70-38-13-380-501.

    5. SUBTASK 72-41-12-340-051 Plasma Spray the Front Inner Diameter

      1. Moderately clean or vapor degrease the disk assembly.

      1. Refer to Figure.

      2. Do the procedure given in the SPM TASK 70-11-03-300-503 or SPM TASK 70-11-01-300-503.

      3. After the cleaning, handle the part with clean CoMat 02-097 LINT-FREE GLOVES.

      4. Wipe remaining solvent from the part with a clean lint free cloth.

      2. Mask the disk assembly.

      1. Refer to Figure.

      2. Mask the areas given in the Figure.

      3. This also includes the radius adjacent to the front inner diameter. Do the procedure given in the SPM TASK 70-38-24-300-503.

      3. Grit blast the repair area.

      1. Refer to Figure.

      2. Grit blast the repair area to get a constant rough surface.

      3. Do the procedure given in the SPM TASK 70-12-09-120-501.

      4. Plasma spray the front inner diameter.

      1. Refer to Figure.

      2. Apply the plasma spray to a sufficient thickness which will permit the final machining of the 12.510 to 12.512 in. (317.754 to 317.804 mm) diameter.

      3. The maximum thickness of plasma spray to be applied is 0.015 in. (0.381 mm).

      4. Do the procedure given in the SPM TASK 70-34-03-340-501.

      6. No overspray permitted.

      5. Set-up and machine the front inner diameter to between 12.510 and 12.512 in (317.754 and 317.804 mm).

        1. Refer to Figure and Figure.

        1. The runout must be 0.001 in. (0.025 mm) FIR in relation to Diameters B and D.

        2. The minimum plasma spray coating thickness is 0.003 in. (0.076 mm).

        3. See the figure for the surface finish requirement.

    6. Remove the machine fixture.

    6. SUBTASK 72-41-12-220-060 Examine the Repair

      1. Visually examine the coated area for chips, cracks, lifted material and coating that is not attached to the base metal. Surfaces that show heat cracks are not acceptable.

      1. Refer to Figure.

      2. Use a 7X magnification glass or less.

    7. SUBTASK 72-41-12-350-052 Identify the Repair

      1. Make a beehive symbol mark with the letters PS inside the beehive and mark VRS3443 adjacent to the part number.

      1. Refer to Figure.

      2. Make a permanent mark by the procedures given in the SPM TASK 70-09-00-400-501.

      3. Use the shallow etch method.

      4. See the Figure for the electrical contact area.

      5. No burning, pitting or selective attack permitted from the electrical contact.

    8. Figure: Stages 9 - 12 HP compressor disk repair locations

    Stages 9 - 12 HP compressor disk repair locations

    Figure: Stages 9 - 12 HP compressor disk repair locations

    Stages 9 - 12 HP compressor disk repair locations

    Figure: Stages 9 - 12 HP compressor disk repair locations

    Stages 9 - 12 HP compressor disk repair locations

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:42736
Enterprise Name:NATIONAL METAL ABRASIVE INC.
BU Name:NATIONAL METAL ABRASIVE INC.
Street:142 Auble Street
P.O. Box:150
City:Wadsworth
State:Ohio
Zip Code:44281
Country:USA
Phone Number:+1-330-334-1566
Fax Number:+1-330-334-1456
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 02-097
Type:sp01
Supply Short Name:CoMat 02-097 LINT-FREE GLOVES
Supply Name:CoMat 02-097 LINT-FREE GLOVES
Specification Groups:
Doc NumberType
DELETED. USE COMAT 02-100.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:0AM53
Supply Number:CoMat 05-027
Type:sp01
Supply Short Name:CoMat 05-027 ALUMINUM OXIDE ABRASIVEGRIT DELETED
Supply Name:CoMat 05-027 ALUMINUM OXIDE ABRASIVEGRIT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:55807
Supply Number:CoMat 05-032
Type:sp01
Supply Short Name:CoMat 05-032 CAST STEEL SHOT, S170
Supply Name:CoMat 05-032 CAST STEEL SHOT, S170
Specification Groups:
Doc NumberType
AMS 2431/1 ASR 170
Suppliers:
ManufacturerRemarks
55807
Manufacturer Code:0AM53
Supply Number:CoMat 05-033
Type:sp01
Supply Short Name:CoMat 05-033 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-033 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 05-034
Type:sp01
Supply Short Name:CoMat 05-034 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-034 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 05-049
Type:sp01
Supply Short Name:CoMat 05-049 ALUMINUM OXIDE GRIT DELETED
Supply Name:CoMat 05-049 ALUMINUM OXIDE GRIT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3P16263
Tool Name:IAE 3P16263 Machine fixture
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment