TASK 72-41-12-300-009 HPC Stage 9 - 12 Drum Disk - Repair The Rear Diameter, Repair-009 (VRS3441)

DMC:V2500-A0-72-41-1201-00A-635A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-12-300-009 HPC Stage 9 - 12 Drum Disk - Repair The Rear Diameter, Repair-009 (VRS3441)

Effectivity

FIG/ITEM

PART NO.

01-600

2A2100-01

01-600

2A2200-01

01-600

2A2600-01

01-600

2A3200-01

01-600

2A3300-01

01-600

2A3400-01

01-600

2A3500-01

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Stages 9 - 12 HP compressor

-

Nickel alloy

disk

General

The practices and processes referred to in the procedure by TASK number are in the SPM.

Price and availability - not applicable

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Portablegrinding equipmentLOCALPortable grinding equipment
Plasma spray equipmentLOCALPlasma spray equipment
Grit blast equipmentLOCALGrit blast equipment
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment
Shot peening equipmentLOCALShot peening equipment
NC latheLOCALNC lathe
Standard inspection equipmentLOCALStandard inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-097 LINT-FREE GLOVESLOCALCoMat 02-097
CoMat 03-096 PLASMA SPRAY POWDERLOCALCoMat 03-096

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-12-320-054 Machine the Rear Diameter

      1. Set up and machine the rear diameter.

      1. Refer to Figure requirements.

    2. SUBTASK 72-41-12-230-059 Fluorescent Penetrant the Repaired Area

    1. Refer to Figure.

      2. Fluorescent penetrant inspect the repair for cracks.

      1. Do the procedure given in the SPM TASK 70-23-04-230-501.

      2. No cracks are permitted.

    3. SUBTASK 72-41-12-380-054 Shot Peen the Repaired Area

    1. Refer to Figure.

      2. Shot peen the repaired surface at an intensity of 6A or equivalent.

      1. Do the procedure given in the SPM TASK 70-38-13-380-501.

    4. SUBTASK 72-41-12-380-064 Prepare the Surface of the Rear Diameter

      1. Prepare the surface for coating.

      1. Apply a mask as necessary.

      2. Refer to the SPM TASK 70-34-18-380-501.

    5. SUBTASK 72-41-12-340-053 Plasma Spray the Rear Diameter

    1. Refer to Figure.

      2. Plasma spray the rear diameter.

      1. Apply the plasma spray to a thickness that will permit the final machining of the 13.507 to 13.509 in. (343.08 to 343.13 mm) rear diameter.

      2. The maximum thickness of plasma spray to be applied is 0.015 in. (0.38 mm).

      3. Do the procedure given in the SPM TASK 70-34-03-340-501 and use CoMat 03-096 PLASMA SPRAY POWDER.

      4. No overspray permitted in the fillet area.

    3. Remove all the mask.

    6. SUBTASK 72-41-12-320-055 Machine the Rear Diameter

      1. Set up and machine the rear diameter.

      1. Refer to Figure requirements.

      2. The minimum plasma spray coating thickness is 0.003 in. (0.076 mm).

      3. The runout must be 0.001 in. (0.025 mm) FIR in relation to Diameters B and D.

    7. SUBTASK 72-41-12-220-075 Examine the Repair

      1. Visually examine the coated area for chips, cracks, lifted material, coating that is not attached to the base metal and surfaces that show heat cracks. None are acceptable.

      1. Refer to Figure.

    8. SUBTASK 72-41-12-350-059 Identify the Repair

    1. Refer to Figure.

      2. Make a mark VRS3441 adjacent to part number.

      1. Make a permanent mark by the procedures given in the SPM TASK 70-09-00-400-501.

      2. Use the deep etch method.

      3. See the Figure for the electrical contact area.

      4. No burning, pitting or selective attack permitted from the electrical contact.

    9. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

    Figure: Repair Details and Dimensions

    Sheet 3

    Legend
    Repair Details and Dimensions

    Sheet 3

    Close

    Figure: Repair Details and Dimensions

    Sheet 4

    Legend
    Repair Details and Dimensions

    Sheet 4

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 02-097
Type:sp01
Supply Short Name:CoMat 02-097 LINT-FREE GLOVES
Supply Name:CoMat 02-097 LINT-FREE GLOVES
Specification Groups:
Doc NumberType
DELETED. USE COMAT 02-100.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 03-096
Type:sp01
Supply Short Name:CoMat 03-096 PLASMA SPRAY POWDER
Supply Name:CoMat 03-096 PLASMA SPRAY POWDER
Specification Groups:
Doc NumberType
AMPERIT 298.442 OR AMPERIT 299.442
Suppliers:
ManufacturerRemarks
LOCAL
IAE15
IE252
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
Manufacturer Code:LOCAL
Tool Number:Grit blast equipment
Tool Name:Grit blast equipment
Manufacturer Code:LOCAL
Tool Number:NC lathe
Tool Name:NC lathe
Manufacturer Code:LOCAL
Tool Number:Plasma spray equipment
Tool Name:Plasma spray equipment
Manufacturer Code:LOCAL
Tool Number:Portable grinding equipment
Tool Name:Portablegrinding equipment
Manufacturer Code:LOCAL
Tool Number:Shot peening equipment
Tool Name:Shot peening equipment
Manufacturer Code:LOCAL
Tool Number:Standard inspection equipment
Tool Name:Standard inspection equipment