TASK 72-41-12-300-012 HPC Stage 9 - 12 Drum Disk - Repair The Front Outside Diameter Coating, Repair-012 (VRS3444)

DMC:V2500-A0-72-41-1201-01A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-12-300-012 HPC Stage 9 - 12 Drum Disk - Repair The Front Outside Diameter Coating, Repair-012 (VRS3444)

Effectivity

FIG/ITEM

PART NO.

01-600

2A2100-01

01-600

2A2200-01

01-600

2A2600-01

01-600

2A3200-01

01-600

2A3300-01

01-600

2A3400-01

01-600

2A3500-01

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Stages 9 - 12 HP Compressor

-

Inconel 718

disk

General

The practices and processes referred to in the procedure by TASK number are in the SPM.

Price and availability - refer to IAE

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Portablegrinding equipmentLOCALPortable grinding equipment
Magnifying glass, 7xLOCALMagnifying glass, 7x

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-097 LINT-FREE GLOVESLOCALCoMat 02-097
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-12-320-052 Machine the Front Outside Diameter

    1. Refer to Figure.

    2. Set up and machine the front outside diameter to between 16.123 and 16.137in. (409.52 and 409.88 mm).

    2. SUBTASK 72-41-12-230-057 Do a Crack Test on the Front Outside Diameter

    1. Refer to Figure.

      2. Do a fluorescent penetrant inspection on the front outside diameter.

      1. Refer to the SPM TASK 70-23-04-230-501.

      2. No cracks are permitted.

    3. SUBTASK 72-41-12-380-052 Shot Peen the Front Outside Diameter

    1. Refer to Figure.

    2. Shot peen the front outside diameter at an intensity of 6A.

    3. Refer to the SPM TASK 70-38-13-380-501.

    4. SUBTASK 72-41-12-380-065 Prepare the Surface of the Front Outside Diameter

      1. Prepare the surface for coating.

      1. Apply a mask as necessary.

      2. Refer to the SPM TASK 70-34-18-380-501.

    5. SUBTASK 72-41-12-340-051 Plasma Spray the Front Outside Diameter

    1. Refer to Figure.

      2. Plasma spray the front outside diameter.

      1. Apply the plasma spray to a sufficient thickness which will permit the final machining of the 16.144 to 16.146 in. (410.06 to 410.11 mm) diameter.

      2. The maximum thickness of the plasma spray must be 0.015 in. (0.38 mm).

      3. Refer to the SPM TASK 70-34-03-340-501.

      3. Set up and machine the front outside diameter to between 16.144 and 16.146 in. (410.06 and 410.11 mm).

      1. The minimum plasma spray coating thickness is 0.003 in. (0.08 mm).

    6. SUBTASK 72-41-12-220-071 Examine the Repair

    1. Refer to Figure.

      2. Visually examine the coated area for chips, cracks, lifted material and coating that is not attached to the base metal. Surfaces that show heat cracks are not acceptable.

      1. Use a 7x magnifying glass or less.

    7. SUBTASK 72-41-12-350-055 Identify the Repair

    1. Refer to Figure.

      2. Make a mark VRS3444 adjacent to the part number.

      1. Make a permanent mark by the procedure given in the SPM TASK 70-09-00-400-501.

      2. Use the deep electrolytic etch method.

      3. See the figure for the electrical contact area. No burning, pitting or selective attack from the electrical contact is permitted.

    8. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

    Figure: Repair Details and Dimensions

    Sheet 3

    Legend
    Repair Details and Dimensions

    Sheet 3

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 02-097
Type:sp01
Supply Short Name:CoMat 02-097 LINT-FREE GLOVES
Supply Name:CoMat 02-097 LINT-FREE GLOVES
Specification Groups:
Doc NumberType
DELETED. USE COMAT 02-100.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Link not Found
Manufacturer Code:LOCAL
Tool Number:Portable grinding equipment
Tool Name:Portablegrinding equipment