Export Control
EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.Copyright
© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).Applicability
All
Common Information
TASK 72-41-15-300-030 HPC Stage 8 Rotor Blade - Weld Repair The Airfoil, Repair-030 (VRS9054)
Effectivity
FIG/ITEM | PART NO. | ASSEMBLY |
|---|---|---|
02-370 | 6A3249 | A |
02-370 | 6A4908 | B |
02-370 | 6A5590 | A |
02-370 | 6A6464 | B |
02-370 | 6A6496 | A |
02-385 | 6A3250 | A |
02-385 | 6A4909 | B |
02-385 | 6A5591 | A |
02-385 | 6A6465 | B |
02-385 | 6A6497 | A |
02-400 | 6A3248C01 | A |
02-400 | 6A4910C01 | B |
02-400 | 6A5585C01 | A |
02-400 | 6A6470C01 | B |
02-400 | 6A6495C01 | A |
02-415 | 6A3248C01 | A |
02-415 | 6A4910C01 | B |
02-415 | 6A5585C01 | A |
02-415 | 6A6470C01 | B |
02-415 | 6A6495C01 | A |
02-417 | 6A3248C02 | A |
02-417 | 6A4910C02 | B |
02-417 | 6A5585C02 | A |
02-417 | 6A6470C02 | B |
02-417 | 6A6495C02 | A |
General
This Repair must only be done when the instruction to do so is given in 72-41-15, Inspection/Check.
This repair restores the HP compressor rotor blade, stage 8 tip length by welding.
The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.
To keep HP compressor efficiency, rotor blades are repaired as near to the new blade condition as possible.
This is a Source Demonstration Repair which can only be done by authorized repair vendors whose personnel have the necessary approvals.
Rotor blades must be repaired as soon as damage or wear is monitored, to get back HP compressor efficiency and extend the rotor blade life.
This repair can be done again to the welded rotor blades if:
The minimum airfoil dimensions are given in 72-41-15, Inspection/Check.
The airfoil surface has been polished up to two times, refer to Repair, VRS6150 TASK 72-41-15-300-040 (REPAIR-040).
Discard blades if, during the weld procedure, arcing has occurred on any part of the blade.
Price and availability - Refer to approved vendor in Step.
Related repairs.
HP Compressor - Stage 7 and 8 - Rotor Blades - The replacement of the flame deposition material. Refer to Repair, VRS6153 TASK 72-41-15-300-034 (REPAIR-034).
HP Compressor - Stages 3 to 12 - Rotor Blades - Restore airfoil surface finish. Refer to Repair, VRS6150 TASK 72-41-15-300-040 (REPAIR-040).
HP Compressor Rotor Blades - Stage 7 to 12 - Shot Peen Root of Blade to Restore Fatigue Strength. Refer to Repair, VRS6152 TASK 72-41-15-300-043 (REPAIR-043).
Preliminary Requirements
Pre-Conditions
NONESupport Equipment
NONEConsumables, Materials and Expendables
NONESpares
NONESafety Requirements
NONEProcedure
The Source Demonstration requirements of this Repair means that any facility not authorized to accomplish this Repair either, utilize the Authorized Repair Vendors listed below or contact the IAE Repair Services Group to determine if a qualification program can be initiated at their facility.
IAE International Aero Engines AG
400 Main Street
M/S 121-10
East Hartford CT 06118
U.S.A.
Attn: Manager Technical Services
The designation by IAE of an authorized repair vendor indicates that the repair vendor has demonstrated the necessary capability to enable him to carry out the listed repair work. However, IAE make no warranties or representations concerning the qualifications or quality standards of the repair vendors to carry out the repair work, and accepts no responsibility whatsoever for any work that may be carried out by a repair vendor, other than when IAE is listed as the repair vendor. Authorized repair vendors do not act as agents or representatives of IAE.
Authorized Repair Vendors for Repair VRS9054 are listed below:
Chromalloy Dallas
14042 Distribution Way
DALLAS, TX 75234
USA
MTU Maintenance GmbH
Flughafen Hannover
Muncher Strasse 31
30855 LANGENHAGEN
GERMANY
Rolls-Royce Aero-Engine Services Ltd
Component Refurbishment
Mavor Avenue
Nerston
East Kilbride
Glasgow
G74 4PY
SCOTLAND
Airfoil Technologies International (ATI)
High Holborn Road
Codnor
Ripley
Derbyshire
DE5 3NW
ENGLAND
Ishikawajima-Harima Heavy Industries Co. Ltd.
229 Tonogaya, Mizuho-Machi
Nishitama-gun
Tokyo 190-1297
JAPAN
Airfoil Services Sdn Bhd (ASSB)
No. 12 Jalan Teknologi
Taman Sains Selangor 1
Kota Damansara PJU5
47810 Petailing Jaya
Selangor Darul Ehsan
MALAYSIA
Turbine Overhaul Services Pte, Ltd. (TOS)
5 Tuas Drive Two - Mail Stop 107-58
Singapore 638639
Tel: 65-6860-2260
Fax: 65-6862-1068
Rolls-Royce Inchinnan
Inchinnan Drive
Inchinnan Business Park
Inchinnan, PA4 9AF
Scotland
Repair Facilities