TASK 72-41-23-300-019 HPC Rear Outer Case - Replace Damaged Helicoil Or Thinwall Insert(s), Repair-019 (VRS6306)

DMC:V2500-A0-72-41-2301-02A-920A-C|Issue No:006.00|Issue Date:2019-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

6A2949 6A3557 6A4154 6A5495 6A5682 6A8162

Common Information

TASK 72-41-23-300-019 HPC Rear Outer Case - Replace Damaged Helicoil Or Thinwall Insert(s), Repair-019 (VRS6306)

Effectivity

FIG/ITEM

PART NO.

ASSEMBLY

02-400

6A2949

A

02-400

6A3557

A

02-400

6A4154

B

02-400

6A5495

B

02-400

6A5682

B

02-400

6A8162

B

02-400

6B1427

B

Material of component

DESCRIPTION

SYMBOL

MATERIAL

HP Compressor, Rear

EEJ

Corrosion resistant steel

Outer Case Assembly

or

ENH

Chrome cobalt molybdenum

electro flux remelted steel

General

This repair must only be done when the instruction is given in the relevant inspection procedures (identified by the applicable part number) located in section 72-41-23.

This repair is to replace the helicoil or thinwall insert(s), when they are broken, worn, cross threaded or missing.

If insert holes are found with damage that requires use of oversized inserts, refer to Repair, VRS6540 72-41-23-300-026 (REPAIR-026).

Price and availability

Refer to International Aero Engines (IAE).

NOTE

More equipment and materials necessary to do this Repair are in SPM TASKS given below:

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Approved workshop equipmentLOCALApproved workshop equipment

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Helicoil insertLOCALAGS373290

Assembly A

02-432

Helicoil insertLOCALAGS373320

Assembly A

02-433

Thinwall insertLOCALAS5276180

Assembly B

02-432

Thinwall insertLOCALAS5276220

Assembly B

02-433

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-23-350-064-A00 Remove the Damaged Helicoil Insert(s), Assembly A

      1. Remove the damaged helicoil insert(s).

      2. Refer to SPM TASK 70-35-08-300-501, SUBTASK 70-35-08-350-001.

    1. SUBTASK 72-41-23-350-064-B00 Remove the Damaged Thinwall Insert(s), Assembly B

      1. Remove the damaged thinwall insert(s).

      2. Refer to SPM TASK 70-35-26-300-501, SUBTASK 70-35-26-350-001.

    1. SUBTASK 72-41-23-220-135 Examine the Thinwall Insert hole(s), Assembly B

      1. Examine the thinwall insert hole(s).

      2. Refer to SPM TASK 70-35-26-300-501, SUBTASK 70-35-26-350-001.

      3. If no damage is present go to Step.

      4. If damage is present go to VRS6540.

    1. SUBTASK 72-41-23-350-065-A00 Install the Helicoil Insert(s), Assembly A

      1. Install the helicoil insert(s).

      2. Refer to SPM TASK 70-35-08-300-501, SUBTASK 70-35-08-350-002.

      3. Use AGS3732 , 02-432, 90 off and/or AGS3733 , 02-433, 20 off, as necessary.

    1. SUBTASK 72-41-23-350-065-B00 Install the Thinwall Insert(s), Assembly B

      1. Install the thinwall insert(s).

      2. Refer to SPM TASK 70-35-26-300-501, SUBTASK 70-35-26-350-001.

      3. Use AS52761 , 02-432, 80 off and/or AS52762 , 02-433, 20 off, as necessary.

    1. SUBTASK 72-41-23-220-118-A00 Examine the Helicoil Insert(s), Assembly A

      1. Examine the helicoil insert(s).

      2. Refer to SPM TASK 70-35-08-300-501, SUBTASK 70-35-08-220-001.

    1. SUBTASK 72-41-23-220-118-B00 Examine the Thinwall Insert(s), Assembly B

      1. Examine the thinwall insert(s).

      2. Refer to SPM TASK 70-35-26-300-501, SUBTASK 70-35-26-350-001.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised step. (19VG130)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
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Manufacturer Code:LOCAL
Tool Number:Approved workshop equipment
Tool Name:Approved workshop equipment