TASK 72-41-32-300-012 HPC Inlet Variable Stator Vane - Repair Worn/Damaged Inner And/or Outer Pivot Journal By Metal Spray, Repair-012 (VRS6181)

DMC:V2500-A0-72-41-3201-00A-609A-C|Issue No:002.00|Issue Date:2019-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-32-300-012 HPC Inlet Variable Stator Vane - Repair Worn/Damaged Inner And/or Outer Pivot Journal By Metal Spray, Repair-012 (VRS6181)

Effectivity

FIG/ITEM

PART NO.

ASSEMBLY

01-500

6A3690

A

01-500

6A4201

A

01-500

6A5653

B

01-500

6A7723

C

01-500

6A8058

J

01-500

6A8405

D

01-600

6A3692

B

01-600

6A4203

E

01-600

6A5655

F

01-600

6A7725

G

01-600

6A8060

K

01-600

6A8407

H

Material of Component

PART IDENT

MATERIAL

HPC Inlet Variable Stator Vane

Titanium alloy

Special tools - none

Expendable parts - none

Repair parts - none

General

This repair must only be done when the instruction to do so is given in 72-41-32 Inspection/Check.

Preliminary Requirements

Pre-Conditions

Action/ConditionData Module/Technical Publication
Make sure that all the cleaning and inspection procedures are done before the repair.

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-320 METAL SPRAYING POWDER,WC/CoLOCALCoMat 03-320
CoMat 03-456 METAL SPRAY POWDER WC-17CO39918CoMat 03-456
DELETEDLOCALDELETED

Spares

NONE

Safety Requirements

CAUTION

DO NOT DO THIS REPAIR TO BOTH THE INNER JOURNAL AND OUTER JOURNAL AT THE SAME TIME.

Procedure

    1. SUBTASK 72-41-32-325-055 Remove Damage from the HP Compressor Variable Inlet Guide Vane

      CAUTION

      DO NOT REMOVE MATERIAL FROM THE HP COMPRESSOR VARIABLE INLET GUIDE VANE INNER AND OUTER RADII.

      CAUTION

      TITANIUM COMPONENT - YOU MUST USE SILICON CARBIDE TYPE ABRASIVE WHEELS, STONES AND PAPERS TO DRESS, BLEND AND POLISH THIS COMPONENT.

      CAUTION

      TITANIUM COMPONENT - DO NOT USE FORCE WITH MECHANICAL CUTTERS OR THE MATERIAL WILL BECOME TOO HOT.

      CAUTION

      TITANIUM COMPONENT - IF THE MATERIAL SHOWS A CHANGE IN COLOR, TO DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.

    1. Refer to Figure, Figure and Figure.

    2. Remove all the wear and coat from the HP compressor variable inlet guide.

    3. Single-point machine to remove wear from the inner and/or outer pivot journal.

      NOTE

      The minimum diameter of the inner pivot journal after you have removed wear and/or damage is 0.2609 in. (6.627 mm).

      NOTE

      The minimum diameter of the outer pivot journal after you have removed wear and/or damage is 0.5373 in. (13.647 mm).

    2. SUBTASK 72-41-32-110-091 Clean the HP Compressor Variable Inlet Guide Vane

      1. Clean the HP Compressor Variable Inlet Guide Vane

      1. Refer to SPM TASK 70-11-03-300-503.

    3. SUBTASK 72-41-32-220-150 Examine the HP Compressor Variable Inlet Guide Vane

    1. Refer to Figure, Figure and Figure.

      2. Measure the dimensions of the HP compressor variable inlet guide vane.

      1. Make sure that the dimensions after you have machined is not more than the limits specified.

    4. SUBTASK 72-41-32-120-061 Prepare the Surfaces for Repair

      CAUTION

      DO NOT TOUCH SURFACE(S) TO BE REPAIRED AFTER THEY ARE CLEANED.

      CAUTION

      TOO MUCH ABRASIVE BLAST CAN CAUSE DETERIORATION OF THE REPAIRED SURFACE CONDITION AND MUST BE PREVENTED.

      2. Prepare the part for coat.

        1. Refer to SPM TASK 70-34-18-380-501.

        1. Do not touch surface(s) to be repaired after cleaning the part.

        2. Grit blast outside of the repair area is not permitted.

        3. Use masks or maskants.

    5. SUBTASK 72-41-32-340-001 Apply the Metal Spray Coat

    1. Refer to Figure, Figure and Figure.

      2. Apply the metal spray to the HP compressor variable inlet guide vane, inner and/or outer pivot journal.

      1. Refer to SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-014.

      3. Apply a layer of sufficient thickness to get the correct dimensions after the component is machined.

      3. After the coat is applied and the part is cool remove the masks or maskants and tape residue.

      1. Refer to SPM TASK 70-11-26-300-503.

    6. SUBTASK 72-41-32-220-151 Examine the HP Compressor Variable Inlet Guide Vane

      2. Visually examine and measure the dimensions of the sprayed coating.

      1. Refer to SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-002.

      2. Make sure there is a layer of sufficient thickness to get the correct dimensions after the component is machined.

    7. SUBTASK 72-41-32-324-059 Grind the HP Compressor Variable Inlet Guide Vane, Inner and/or Outer Pivot Journal

    2. Grind the inner and/or outer pivot journal to the dimensions given.

      NOTE

      Put back the radii as necessary.

    8. SUBTASK 72-41-32-110-090 Chemically Clean

      1. Chemically clean.

      1. Refer to SPM TASK 70-11-03-300-503.

    9. SUBTASK 72-41-32-220-152 Examine the HP Compressor Variable Inlet Guide Vane

    2. Measure the dimensions of the machined inner and/or outer pivot journal diameter.

    10. SUBTASK 72-41-32-350-087 Identify the Repair

      1. Vibration peen VRS6181 adjacent to the assembly number.

      1. Refer to SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

    11. Figure: Repair Details and Dimensions - Assembly A, Assembly C, Assembly E, Assembly G, Assembly J and Assembly K

    Repair Details and Dimensions - Assembly A, Assembly C, Assembly E, Assembly G, Assembly J and Assembly K

    Figure: Repair Details and Dimensions - Assembly B, Assembly D, Assembly F and Assembly H

    Repair Details and Dimensions - Assembly B, Assembly D, Assembly F and Assembly H

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions - Assembly A and Assembly E

    Repair Details and Dimensions - Assembly A and Assembly E

    Figure: Repair Details and Dimensions - Assembly B and Assembly F

    Repair Details and Dimensions - Assembly B and Assembly F

    Figure: Repair Details and Dimensions - Assembly C, Assembly G, Assembly J and Assembly K

    Repair Details and Dimensions - Assembly C, Assembly G, Assembly J and Assembly K

    Figure: Repair Details and Dimensions - Assembly D and Assembly H

    Repair Details and Dimensions - Assembly D and Assembly H

    Figure: Repair Details and Dimensions - Assembly A, Assembly C and Assembly J

    Repair Details and Dimensions - Assembly A, Assembly C and Assembly J

    Figure: Repair Details and Dimensions - Assembly B

    Repair Details and Dimensions - Assembly B

    Figure: Repair Details and Dimensions - Assembly D

    Repair Details and Dimensions - Assembly D

    Figure: Repair Details and Dimensions - Assembly E, Assembly G and Assembly K

    Repair Details and Dimensions - Assembly E, Assembly G and Assembly K

    Figure: Repair Details and Dimensions - Assembly F and Assembly H

    Repair Details and Dimensions - Assembly F and Assembly H

    Figure: Repair Details and Dimensions - Assembly E, Assembly F, Assembly G, Assembly H and Assembly K

    Repair Details and Dimensions - Assembly E, Assembly F, Assembly G, Assembly H and Assembly K

    Figure: Repair Details and Dimensions - Assembly A, Assembly B, Assembly C, Assembly D and Assembly J

    Repair Details and Dimensions - Assembly A, Assembly B, Assembly C, Assembly D and Assembly J

    Figure: Repair Details and Dimensions - Assembly A, Assembly B, Assembly C, Assembly D, Assembly E, Assembly F, Assembly G and Assembly H

    Repair Details and Dimensions - Assembly A, Assembly B, Assembly C, Assembly D, Assembly E, Assembly F, Assembly G and Assembly H

    Figure: Repair Details and Dimensions - Assembly J and Assembly K

    Repair Details and Dimensions - Assembly J and Assembly K

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to update limits. (16VG006)

Manufacturer Code:39918
Enterprise Name:SULZER METCO (US) INC, SEE SUPPLIER CODE 01FK3
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-320
Type:sp01
Supply Short Name:CoMat 03-320 METAL SPRAYING POWDER, WC/Co
Supply Name:CoMat 03-320 METAL SPRAYING POWDER,WC/Co
Specification Groups:
Doc NumberType
MSRR9507/1METCO 73F-NS-2
OMAT:3/114C
Suppliers:
ManufacturerRemarks
LOCAL
39918
56923
IE103
IE195
IE200
K1030
K6835
Manufacturer Code:39918
Supply Number:CoMat 03-456
Type:sp01
Supply Short Name:CoMat 03-456 METAL SPRAY POWDER WC-17CO
Supply Name:CoMat 03-456 METAL SPRAY POWDER WC-17CO
Specification Groups:
Doc NumberType
METCO 73F-NS-1
Suppliers:
ManufacturerRemarks
39918
Manufacturer Code:LOCAL
Supply Number:DELETED
Type:sp01
Supply Short Name:DELETED
Supply Name:DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL