TASK 72-41-33-200-003-B00 HPC Stage 3 Variable Stator Vane Shroud - Examine, Inspection-003

DMC:V2500-A0-72-41-3313-00B-300A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-33-200-003-B00 HPC Stage 3 Variable Stator Vane Shroud - Examine, Inspection-003

FIG/ITEM

PART NO.

02-200

6A7719

02-200

6B1156

General

This TASK gives the procedure for the inspection of the stage 3 half shroud.

Fig/item numbers in parentheses in the procedure agree with those used in the EIPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the EIPC.

The policy that is necessary for inspection is given in the SPM TASK 70-20-01-200-501.

All the parts must be cleaned before any part is examined.

All the parts must be visually examined for damage, corrosion and wear. Any defects that are not identified in the procedure must be referred to IAE.

The procedure for the parts which must have a crack test is given in Step. Do the crack test before a part is visually examined.

Do not discard any part until you are sure there are no repairs available. Refer to the instructions in Repair before a discarded part is used again or oversize parts are installed.

Parts which should be discarded can be held although no repair is available. The repair of a discarded part can be shown to be necessary at a subsequent date.

All the parts must be examined to make sure that all the repairs have been completed satisfactorily.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

References

Refer to the SPM for data on these items:

Definition of Damage, SPM TASK 70-02-02-350-501,

Record and Control of the Lives of Parts, SPM TASK 70-05-00-220-501,

Inspection of Parts, SPM TASK 70-20-01-200-501.

Some data on these items in contained in this TASK. For mote data on these items refer to the SPM:

Methods of Testing for Crack Indications,

Chemical Processes,

Surface Protection.

NOTE

If any one part of the assembly is rejected then the half shroud assembly is rejected as a set.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-33-230-077 Examine the Stage 3 Half Shroud (02-200) for Cracks

    1. Clean the parts. Refer to TASK 72-41-33-100-000.

      2. Do the test for cracks on the part that is given below.

        PART IDENT TASK/SUBTASK

        Stage 3 half shroud

        1. Cracked

        1. Reject

    2. SUBTASK 72-41-33-220-157 Examine the Stage 3 Half Shroud (72-41-33,02-200) Lands at Locations 1 and 2

    1. Refer to Figure.

      2. Nicked.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step B.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

      3. Scored.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step C.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

      4. Dents.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step D.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

    3. SUBTASK 72-41-33-220-155 Examine the Stage 3 Half Shroud (72-41-33,02-200) Surfaces at Locations 3 and 4

    1. Refer to Figure.

      2. Galled.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step B.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

      3. Scored.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step C.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

      4. Wear.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step D.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

    4. SUBTASK 72-41-33-220-156 Examine the Stage 3 Half Shroud (72-41-33,02-200) Split Line Surfaces at Location 5

    1. Refer to Figure.

      2. Nicked

      1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

      3. Scored

      1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

      4. Scratched

      1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

    5. SUBTASK 72-41-33-220-158 Examine the Stage 3 Half Shroud (72-41-33,02-200) Bush Locations at Location 1216

    1. Refer to Figure.

      2. Wear.

        1. If the diameter is between 0.393 to 0.394 in. (10.00 to 10.02 mm)

        1. Accept

        2. More than in step B.(1)

        1. Reject

      3. Scored.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step C.(1)

        1. Reject

    6. SUBTASK 72-41-33-220-159 Examine the Stage 3 Half Shroud (02-200) Bolt Holes at Location 6

    1. Refer to Figure.

      2. Burred edges

      1. Reject

      3. Scored

      1. Reject

    7. SUBTASK 72-41-33-220-160 Examine the Stage 3 Half Shroud Dowel Holes at Location 1255

    1. Refer to Figure.

      2. Burred edges

      1. Reject

      3. Scored

      1. Reject

        2. Wear.

          1. If the diameter of the hole is between 0.239 to 0.240in. (6.07 to 6.10 mm)

          1. Accept

          2. More than in step C.(1)

          1. Reject

    8. SUBTASK 72-41-33-220-161 Examine the Stage 3 Half Shroud Dowels at Location 1255

    1. Refer to Figure.

      2. Loose

      1. Repair VRS6085, TASK 72-41-33-300-009 (REPAIR-009)

      3. Burred edges

      1. Repair VRS6085, TASK 72-41-33-300-009 (REPAIR-009)

        2. Wear.

          1. If the diameter of the dowel is between 0.236 to 0.237 in. (6.01 to 6.02 mm)

          1. Accept

          2. Less than in step D.(1)

          1. Repair VRS6085, TASK 72-41-33-300-009 (REPAIR-009)

    9. SUBTASK 72-41-33-220-162 Examine the Stage 3 Half Shroud (72-41-33,02-200) Lining at Location 1001

    1. Refer to Figure.

      2. Scored.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step B.(1)

        1. Repair VRS6038, TASK 72-41-33-300-002 (REPAIR-002)

      3. Grooved.

        1. Not more than 0.020 in. (0.50 mm) in depth

        1. Accept

        2. More than in step C.(1)

        1. Repair VRS6038, TASK 72-41-33-300-002 (REPAIR-002)

      4. Wear.

        1. If the diameter is between 10.354 to 10.358 in. (262.99 to 263.09 mm)

        1. Accept

        2. More than in step D.(1)

        1. Repair VRS6038, TASK 72-41-33-300-002 (REPAIR-002)

    10. SUBTASK 72-41-33-220-163 Examine the Stage 3 Half Shroud (72-41-33,02-200) all Remaining Surfaces

      1. Nicked, dented and scratched.

        1. Not more than 0.002 in. (0.05 mm) in depth

        1. Accept

        2. More than in step A.(1)

        1. Repair VRS6107, TASK 72-41-33-300-003 (REPAIR-003)

    11. Figure: Stage 3 Half Shroud - Inspection Locations

    Stage 3 Half Shroud - Inspection Locations

Requirements After Job Completion

Follow-On Conditions

NONE