TASK 72-42-50-300-009 HPC Rear Static Seal - Repair The Spigot Diameter By Metal Spray, Repair-009 (VRS9493)

DMC:V2500-A0-72-42-5001-01A-609A-C|Issue No:003.00|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-42-50-300-009 HPC Rear Static Seal - Repair The Spigot Diameter By Metal Spray, Repair-009 (VRS9493)

Effectivity

FIG/ITEM

PART NO.

01-100

6B1412

Material of component

PART IDENT

SYMBOL

MATERIAL

HPC Rear Static Seal - Cone

QMR

Nimonic 80A

General

This repair must only be done when the instruction to do so is given in TASK 72-42-50-200-000 (INSPECTION-000).

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)00BB6CoMat 03-038

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-42-50-350-068 Remove the Inner Seal Carrier

    2. Remove the inner seal carrier.

    3. Refer to Repair, VRS6203 TASK 72-42-50-300-002 (REPAIR-002).

    1. SUBTASK 72-42-50-320-001 Turn the HPC Rear Static Seal

    2. Refer to Figure.

      1. Machine the spigot diameter to remove all damage to the limit shown in Figure.

      2. Machine only the minimum quantity of material to remove scores or coating. Break sharp edges 0.003 in. - 0.015 in. (0.077 mm - 0.381 mm).

      3. If a metal spray layer has been applied before, make sure all metal spray is removed.

    1. SUBTASK 72-42-50-110-061 Clean the HPC Rear Static Seal

      1. Chemically clean the HPC Rear Static Seal.

      2. Refer to the SPM TASK 70-11-03-300-503.

    1. SUBTASK 72-42-50-230-075 Do a Crack Test

      1. Do a penetrant crack test of the repair area.

      2. No cracks are permitted.

    1. SUBTASK 72-42-50-220-086 Examine the HPC Rear Static Seal

    2. Refer to Figure.

    3. Measure the dimension of the spigot diameter.

    1. SUBTASK 72-42-50-340-001 Prepare the Part for Coat

    2. Refer to Figure.

      1. Refer to the SPM TASK 70-34-18-380-501.

      2. Excessive abrasive blast can cause deterioration of the prepared surface condition and must be prevented.

      3. Grit blast out of the repair area shown is not permitted. Use masks or maskants.

    1. SUBTASK 72-42-50-340-055 Metal Spray the Spigot Diameter

    2. Refer to Figure.

      1. Apply metal spray.

      2. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-025.

      3. Apply sufficient metal spray to obtain sufficient coating thickness when final machined, refer to Step.

      4. Coat out of the repair area is not permitted. Use masks or maskants.

    3. Remove masks or maskants masking tape. Refer to the SPM TASK 70-34-18-380-501.

    1. SUBTASK 72-42-50-320-002 Finish the HPC Rear Static Seal

    2. Refer to Figure.

      1. Finish the spigot diameter to the limit shown in Figure.

      2. Make sure that the coating thickness is within the requirements. Refer to the SPM TASK 70-34-01-340-501, except minimum coating thickness waived at fillets and break edges within coated areas.

    1. SUBTASK 72-42-50-110-062 Clean the HPC Rear Static Seal

    2. Chemically clean the HPC Rear Static Seal.

    3. Refer to the SPM TASK 70-11-03-300-503.

    1. SUBTASK 72-42-50-220-089 Examine the HPC Rear Static Seal

    2. Refer to Figure.

      1. Visually examine and measure the dimensions.

      2. Examine the coating. Refer to the SPM TASK 70-34-01-340-501.

    1. SUBTASK 72-42-50-350-080 Identify the Repair

    2. Vibro-engrave VRS9493 adjacent to the part number.

    3. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-90-00-400-001.

    1. SUBTASK 72-42-50-420-001 Install the Inner Seal Carrier

    2. Install the inner seal carrier.

    3. Refer to Repair, VRS6203 TASK 72-42-50-300-002 (REPAIR-002).

  1. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Repair Details and Dimensions

    Repair Details and Dimensions

    Legend
    1

    Repair Details and Dimensions

    1) Vibro-Engrave The Area Shown. See The Text.

    2) 0.052 in. - 0.068 in. (1.321 mm - 1.727 mm)

    3) 0.035 in. - 0.051 in. (0.889 mm - 1.295 mm), Modified Radius.

    4) 0.085 in. (2.159 mm), Minimum Wall Thickness.

    5) 16.8874 in. (428.940 mm), Minimum, Diameter Before Coat.

    6) Grit Blast Not Permitted In The Area Shown. Mask By The Text.

    7) Grit Blast The Repair Area Shown. See The Text.

    8) Metal Spray Coating Not Permitted In The Area Shown. Mask By The Text.

    9) Repair Area. Apply Metal Spray Coating To The Area Shown. See The Text.

    10) 0.197 in. (5.004 mm), Minimum

    11) 0.035 in. - 0.051 in. (0.889 mm - 1.295 mm), Radius, Reference

    12) 16.9039 in. - 16.9085 in. (429.3591 mm - 429.4759 mm), Finish Diameter

    All Dimensions Apply When Surface A Is Flat Within 0.001 in. (0.026 mm) And Diameter Of Datum Axis B Has A Clearance Envelope Of 16.9085 in. (429.4759 mm) Diameter In A Constrained State. Constraint Contact Allowed Only On Surface A, Face AH And Diameter B.

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial change to correct fig 1 sht 2 dimension (CAS-66261-R0N2L1)

Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:00BB6
Supply Number:CoMat 03-038
Type:sp01
Supply Short Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Supply Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Specification Groups:
Doc NumberType
OMAT: 3/188 (RR REF)METCO 450NS
JCR-020 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
01FK3
0Y7E4
C1840
IE103
K0455
K6835