TASK 72-44-10-300-021 HPT Stage 1 Support Seal - Restore The Hardface on The Rear Contact Face, Repair-021 (VRS3678)

DMC:V2500-A0-72-44-1002-01A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-44-10-300-021 HPT Stage 1 Support Seal - Restore The Hardface on The Rear Contact Face, Repair-021 (VRS3678)

Effectivity

FIG/ITEM

PART NO.

01-060

2A3328

General

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 HPT seal

-

-

Price and availability - refer to IAE

The practices and processes referred to in this procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

You must remove the stage 1 HPT seal from the stage 1 HPT support assembly to do this repair. Refer to TASK 72-44-10-040-001 (DISASSEMBLY-001).

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-079 PLASMA SPRAY POWDERIE426CoMat 03-079
CoMat 03-077 METAL SPRAYING POWDERNI-CR ALLOYIE426CoMat 03-077

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-44-10-120-061 Remove the Damaged Hardface from the Rear Contact Face of the Stage 1 HPT Seal

    2. Refer to: Figure

      1. Remove the damaged hardface by grit blast.

      2. Refer to the SPM TASK 70-12-09-120-501.

    1. SUBTASK 72-44-10-220-182 Examine the Stage 1 HPT Seal after Hardface Removal

    2. NOTE

      You can remove the damage by the SPM TASK 70-33-79-300-503, Stripping of Plasma and Flame Plate Coatings, SPM TASK 70-44-01-330-900, Stripping of PWA 53-5 Plasma Spray Coating or by grinding. If you grind, you must do a fluorescent penetrant inspection by the SPM TASK 70-23-01-230-501.

      Refer to Figure.

      1. Examine the axial height and the conical diameter of the seal after you remove the hardface.

        1. The axial height must be a minimum of 0.305 in. (7.747 mm).

        2. The conical diameter must be a maximum of 26.964 in. (684.886 mm).

    1. SUBTASK 72-44-10-340-058 Apply New Hardface to the Stage 1 HPT Seal

    2. Refer to: Figure

      1. Apply hardface to the seal to a thickness of 0.004 to 0.007 in. (0.102 to 0.178 mm).

    1. SUBTASK 72-44-10-220-183 Examine the Stage 1 HPT Seal after Hardface Repair

    2. Refer to Figure.

      1. Examine the seal after you restore the hardface.

  1. Figure: Stage 1 HPT seal hardface repair

    Stage 1 HPT seal hardface repair

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:IE426
Enterprise Name:DELETED
BU Name:DELETED,SEE CAGE CODE 1DMQ3
Manufacturer Code:IE426
Supply Number:CoMat 03-077
Type:sp01
Supply Short Name:CoMat 03-077 METAL SPRAYING POWDER NI-CRALLOY
Supply Name:CoMat 03-077 METAL SPRAYING POWDERNI-CR ALLOY
Specification Groups:
Doc NumberType
OMAT 3/189DAI-1015 or AI-1015-2
PWA 1315AI-1015 or AI-1015-2
Suppliers:
ManufacturerRemarks
IE426
Manufacturer Code:IE426
Supply Number:CoMat 03-079
Type:sp01
Supply Short Name:CoMat 03-079 PLASMA SPRAY POWDER
Supply Name:CoMat 03-079 PLASMA SPRAY POWDER
Specification Groups:
Doc NumberType
PWA 1317AI-1007
Suppliers:
ManufacturerRemarks
IE426