TASK 72-50-21-300-027 LPT Case - Plasma Spray The Stage 3 To 7 Rear Vane Hook Diameters, Repair-027 (VRS4090)

DMC:V2500-A0-72-50-2101-03A-609A-C|Issue No:004.00|Issue Date:2016-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-21-300-027 LPT Case - Plasma Spray The Stage 3 To 7 Rear Vane Hook Diameters, Repair-027 (VRS4090)

Effectivity

FIG/ITEM

PART NO.

01-010

3A2183

01-010

3A2447

Material of component

PART IDENT

SYMBOL

MATERIAL

LP turbine case

MTS1101D/INCONEL 718

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

For more equipment and materials necessary to do this repair refer to SPM TASKS below:
TASK 70-34-03-340-501
TASK 70-11-03-300-503
TASK 70-09-00-400-501
TASK 70-23-05-230-501
Equivalent equipment may be used.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Dial caliperLOCALDial caliper
Dry blast cabinetLOCALDry blast cabinet
Micrometer0AM53Micrometer
Illuminated magnifier (portable)LOCALIlluminated magnifier (portable)
Radius gage setLOCALRadius gage set
Roughness microtesterLOCALRoughness microtester
Vertical turning latheLOCALVertical turning lathe
IAE 3M14318 Turning fixture0AM53IAE 3M143181

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-047 TAPE, HEAT REFLECTIVE52152CoMat 02-047
CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE76381CoMat 02-050
CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOYIE426CoMat 03-080
CoMat 05-046 ALUMINUM OXIDE GRIT62596CoMat 05-046
CoMat 05-047 DELETED0AM53CoMat 05-047

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-21-325-003 Machine the Diameter "Z"

      NOTE

      If the LP turbine case was plasma spray repaired before, remove the old coating fully.

      1. Machine the diameter "Z".

      1. Use IAE 3M14318 Turning fixture 1 off and vertical turning lathe.

        Refer to Figure, Figure, Figure, Figure, and Figure.

        Keep the material removal to the minimum to allow subsequent repair. Remove the old coating and damage fully.

    2. SUBTASK 72-50-21-220-164 Examine the Machined Surfaces

      1. Examine the machined surfaces dimensionally.

      1. For dimensions refer to Figure, Figure, Figure, Figure, and Figure.

        Use radius gage set and dial caliper and micrometer.

    3. SUBTASK 72-50-21-230-104 Examine the Machined Surfaces for Cracks

      1. Do the test for cracks.

      1. Refer to the SPM TASK 70-23-05-230-501.

        Use medium sensitivity level.

        No cracks permitted.

    4. SUBTASK 72-50-21-110-100 Clean the LP Turbine Case

      1. Aqueous degrease.

      1. Refer to the SPM TASK 70-11-03-300-503.

    5. SUBTASK 72-50-21-340-060 Prepare the Surfaces for the Plasma Spray Procedure

      1. Mask the areas A3.

      1. Make sure that all adjacent surfaces have full protection. Use CoMat 02-047 TAPE, HEAT REFLECTIVE or CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE.

        Refer to Figure, Figure, Figure, Figure, and Figure.

      2. Grit blast the area A1.

      1. Use dry blast cabinet, CoMat 05-046 ALUMINUM OXIDE GRIT or CoMat 05-047 DELETED. The surface texture must be 120 to 200 microinch RMS (3.0 to 5.0 micrometer Ra). Blasting in area A2 is permitted.

        Refer to Figure, Figure, Figure,Figure, and Figure and the SPM TASK 70-34-03-340-501.

      3. Replace the masking if necessary.

      1. Replace the damaged masking. Do not touch or bring unwanted material on the blasted area.

    6. SUBTASK 72-50-21-340-061 Plasma Spray the Prepared Surfaces

      1. Plasma spray the area A1.

      1. Overspray in area A2 is permitted if it was blasted before, refer to Figure, Figure, Figure, Figure, and Figure. Make sure that there is sufficient material to do last machining. Refer to the SPM TASK 70-34-03-340-501. Use CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY.

    7. SUBTASK 72-50-21-340-062 Remove the Protection from the Masked Area

      1. Remove the masking.

      1. Remove all the tape.

    8. SUBTASK 72-50-21-325-004 Machine the Coated Areas

      1. Machine the coated areas.

      1. Use IAE 3M14318 Turning fixture 1 off and vertical turning lathe.

        For dimensions refer to Figure, Figure, Figure, and Figure and the SPM TASK 70-34-03-340-501.

    9. SUBTASK 72-50-21-110-101 Clean the LP Turbine Case

      1. Aqueous degrease.

      1. Refer to the SPM TASK 70-11-03-300-503.

    10. SUBTASK 72-50-21-220-165 Do the Post Repair Inspection

      1. Examine the repaired areas dimensionally.

      1. For actual dimensions refer to Figure, Figure, Figure, and Figure.

        Use dial caliper, micrometer, roughness microtester and radius gage set.

      2. Examine the coating.

      1. Refer to the SPM TASK 70-34-03-340-501 and SPM TASK 70-34-03-340-501-002 for acceptance standards.

        Use illuminated magnifier.

    11. SUBTASK 72-50-21-380-054 Make a Mark to Identify the Repair

      1. Vibropeen VRS4090 and applicable bee-hive symbol adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501.

        Suffix for Stage 3 to 7 areas as follows:

        Stage 3 rear hook diameter VRS4090A.

        Stage 4 rear hook diameter VRS4090B.

        Stage 5 rear hook diameter VRS4090C.

        Stage 6 rear hook diameter VRS4090D.

        Stage 7 rear hook diameter VRS4090E.

    12. Figure: LP turbine case rear vane hook diameters before plasma spraying

    LP turbine case rear vane hook diameters before plasma spraying

    Figure: LP turbine case rear vane hook diameters before plasma spraying

    LP turbine case rear vane hook diameters before plasma spraying

    Figure: LP turbine case rear vane hook diameters before plasma spraying

    LP turbine case rear vane hook diameters before plasma spraying

    Figure: LP turbine case rear vane hook diameters before plasma spraying

    LP turbine case rear vane hook diameters before plasma spraying

    Figure: LP turbine case rear vane hook diameters before plasma spraying

    LP turbine case rear vane hook diameters before plasma spraying

    Figure: LP turbine case rear vane hook diameters after plasma spraying

    LP turbine case rear vane hook diameters after plasma spraying

    Figure: LP turbine case rear vane hook diameters after plasma spraying

    LP turbine case rear vane hook diameters after plasma spraying

    Figure: LP turbine case rear vane hook diameters after plasma spraying

    LP turbine case rear vane hook diameters after plasma spraying

    Figure: LP turbine case rear vane hook diameters after plasma spraying

    LP turbine case rear vane hook diameters after plasma spraying

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial Change

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:52152
Enterprise Name:3M COMPANY
BU Name:3M CENTER
Department:INDUSTRIAL TAPE AND SPECIALTIES DIV.
Street:BUILDING 220-7W-03
City:ST. PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110, 1-800-362-3550, 1-800-223-7427
Fax Number:1-651-737-4380
Internet:www.mmm.com, www.3m.com
Manufacturer Code:62596
Enterprise Name:MICRO ABRASIVES CORPORATION
BU Name:MICRO ABRASIVES CORPORATION
Street:720 SOUTHAMPTON RD
P.O. Box:669
City:WESTFIELD
State:MA
Zip Code:01085-0669
Country:USA
Phone Number:1-413-562-3641
Fax Number:1-413-562-7409
Internet:www.microgrit.com
Manufacturer Code:76381
Enterprise Name:3M COMPANY
BU Name:3M COMPANY
Department:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110
Fax Number:1-651-733-9973
Internet:www.mmm.com
Manufacturer Code:IE426
Enterprise Name:DELETED
BU Name:DELETED,SEE CAGE CODE 1DMQ3
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Supply Number:CoMat 02-047
Type:sp01
Supply Short Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Supply Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Specification Groups:
Doc NumberType
If CoMat 02- 047 is specified with no suffix, use one of the CoMat 02-047 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 02-050
Type:sp01
Supply Short Name:CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE
Supply Name:CoMat 02-050 HIGH TEMPERATURE GLASS CLOTH TAPE
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:IE426
Supply Number:CoMat 03-080
Type:sp01
Supply Short Name:CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY
Supply Name:CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY
Specification Groups:
Doc NumberType
MSRR9507/3AI-1018 MIL-P-85856/6
OMAT:3/81DAI-1018 MIL-P-85856/6
Suppliers:
ManufacturerRemarks
IE426
IE102
IE208
Manufacturer Code:62596
Supply Number:CoMat 05-046
Type:sp01
Supply Short Name:CoMat 05-046 ALUMINUM OXIDE GRIT
Supply Name:CoMat 05-046 ALUMINUM OXIDE GRIT
Specification Groups:
Doc NumberType
ALUMINUM OXIDE NO. 60
Suppliers:
ManufacturerRemarks
62596
Manufacturer Code:0AM53
Supply Number:CoMat 05-047
Type:sp01
Supply Short Name:CoMat 05-047 DELETED
Supply Name:CoMat 05-047 DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Tool Number:Dial caliper
Tool Name:Dial caliper
Manufacturer Code:LOCAL
Tool Number:Dry blast cabinet
Tool Name:Dry blast cabinet
Manufacturer Code:0AM53
Tool Number:IAE 3M14318
Tool Name:IAE 3M14318 Turning fixture
Manufacturer Code:LOCAL
Tool Number:Illuminated magnifier (portable)
Tool Name:Illuminated magnifier (portable)
Link not Found
Manufacturer Code:LOCAL
Tool Number:Radius gage set
Tool Name:Radius gage set
Manufacturer Code:LOCAL
Tool Number:Roughness microtester
Tool Name:Roughness microtester
Manufacturer Code:LOCAL
Tool Number:Vertical turning lathe
Tool Name:Vertical turning lathe