TASK 72-50-41-100-003 LPT Shaft - Clean, Cleaning-003

DMC:V2500-A0-72-50-4101-02A-251A-C|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-41-100-003 LPT Shaft - Clean, Cleaning-003

Effectivity

FIG/ITEM

PART NO.

01-200

5A0149

01-200

5A0864

01-200

5A0892

01-200

5A1732

01-200

5A6147

01-200

5A1762

General

This TASK gives the procedure to clean the LP turbine shaft.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

To identify the consumable materials refer to the IPC.

Special tools are identified in the procedure by the tool primary number.

References

Refer to the SPM for data on these items.

Cleaning - General Information, SPM TASK 70-10-00-100-501

Make-up of the Solutions to Solvent Clean (All Metals), SPM TASK 70-11-26-100-501

The Test and Control of the Solutions to Solvent Clean (All Metals), SPM TASK 70-11-26-200-502

The Procedure to Solvent Clean (All Metals), SPM TASK 70-11-26-300-503

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Cleaning Equipment0AM53Cleaning Equipment
IAE 2J12611 Sling0AM53IAE 2J12611

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-022 SODIUM HYDROXIDE NaOH (SOLID)LOCALCoMat 01-022
CoMat 01-023 CHROMIUM TRIOXIDE CrO3(CHROM.ACID)LOCALCoMat 01-023
CoMat 01-024 BARIUM CHROMATE BaCrO4LOCALCoMat 01-024
CoMat 10-015 TEMPORARY RUST PREVENTIVELOCALCoMat 10-015
CoMat 10-008 DEWATERING OIL (HOT)LOCALCoMat 10-008
CoMat 10-014 ANTI-CORROSION INHIBITING FLUIDLOCALCoMat 10-014

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-41-110-053 Remove the Grease

      1. NOTE

        This step is an alternative to Step.

        Remove the grease using the solvent cleaner.

        1. Hang the LP turbine shaft.

        2. Use IAE 2J12611 Sling 1 off.

      2. Remove the soft dirt and dust. Refer to SPM TASK 70-11-26-300-503.

        1. Dry.

        2. Use clean dry air blast.

    1. SUBTASK 72-50-41-110-061 Remove the Grease

      1. CAUTION

        WIPE ALL WATER AFTER CLEANING PGW PREVENTING RUST ON LPT SHAFT.

        NOTE

        This step is an alternative to Step.

        Remove the grease using the solvent cleaner.

        1. Remove the soft dirt and dust. Refer to SPM TASK 70-11-03-300-503.

        2. Do not immerse.

        1. Dry.

        2. Use clean dry air blast.

    1. SUBTASK 72-50-41-110-054 Remove the Paint

      1. Remove the paint using the inorganic chemical method.

    1. SUBTASK 72-50-41-110-055 Remove the Rust and the Scale

      1. CAUTION

        DO NOT SOAK THE SHAFT IN SOLUTION IN THIS SUBTASK, WHEN THE PARTS HAVE BEEN REPAIRED BY ELECTROPLATING OR METAL SPRAYING.

        Remove the rust and the scale using the inorganic chemical method.

        1. Remove the rust. Refer to SPM TASK 70-11-15-300-503.

        1. NOTE

          If necessary, do Step

          Remove the scale. Refer to SPM TASK 70-11-15-300-503.

    1. SUBTASK 72-50-41-620-051 Temporarily apply the Inhibitor Fluid

      1. Temporarily apply the rust preventive fluid.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-022
Type:sp01
Supply Short Name:CoMat 01-022 SODIUM HYDROXIDE NaOH (SOLID)
Supply Name:CoMat 01-022 SODIUM HYDROXIDE NaOH (SOLID)
Specification Groups:
Doc NumberType
ASTM D 456 CAUSTIC SODA, PEARLS OR FLAKES
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0SV8
Manufacturer Code:LOCAL
Supply Number:CoMat 01-023
Type:sp01
Supply Short Name:CoMat 01-023 CHROMIUM TRIOXIDE CrO3(CHROM.ACID)
Supply Name:CoMat 01-023 CHROMIUM TRIOXIDE CrO3(CHROM.ACID)
Specification Groups:
Doc NumberType
OMAT: 111 (RR REF)99,0 PURE FLAKE O-C-303
JCR-034 (JAEC REF)99,0 PURE FLAKE O-C-303
MTH 126 (MTU REF)99,0 PURE FLAKE O-C-303
Suppliers:
ManufacturerRemarks
LOCAL
U1185
70657
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 01-024
Type:sp01
Supply Short Name:CoMat 01-024 BARIUM CHROMATE BaCrO4
Supply Name:CoMat 01-024 BARIUM CHROMATE BaCrO4
Specification Groups:
Doc NumberType
OMAT: 130 (RR REF)GPR MIL-B-550 GRC
JCR-038 (JAEC REF)GPR MIL-B-550 GRC
TUC 3203 (FIAT REF)GPR MIL-B-550 GRC
Suppliers:
ManufacturerRemarks
LOCAL
70657
K6835
U1185
24853
Manufacturer Code:LOCAL
Supply Number:CoMat 10-008
Type:sp01
Supply Short Name:CoMat 10-008 DEWATERING OIL (HOT)
Supply Name:CoMat 10-008 DEWATERING OIL (HOT)
Specification Groups:
Doc NumberType
JCR-060GULF NO RUST LW
Suppliers:
ManufacturerRemarks
LOCAL
K6835
IE253
Manufacturer Code:X222X
Supply Number:CoMat 10-014
Type:sp01
Supply Short Name:CoMat 10-014 ANTI-CORROSION INHIBITING FLUID
Supply Name:CoMat 10-014 ANTI-CORROSION INHIBITING FLUID
Specification Groups:
Doc NumberType
10‐014 BASE ITEM NUMBER MATERIAL DELETED. WHERE COMAT 10‐ 014 IS SPECIFIED WITH NO LETTER SUFFIX, USE ONE OF THE COMAT 10‐014 LETTER SUFFIX ALTERNATIVE MATERIALS.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 10-015
Type:sp01
Supply Short Name:CoMat 10-015 TEMPORARY RUST PREVENTIVE
Supply Name:CoMat 10-015 TEMPORARY RUST PREVENTIVE
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X222X
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 2J12611
Tool Name:IAE 2J12611 Sling