TASK 72-50-41-200-001 LPT Rear Lock Nut - Examine, Inspection-001

DMC:V2500-A0-72-50-4103-00A-300A-C|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-41-200-001 LPT Rear Lock Nut - Examine, Inspection-001

Effectivity

FIG/ITEM

PART NO.

01-060

5A0381

General

This TASK gives the procedure for the inspection of the rear lock nut. For the other LP turbine shaft parts, refer to TASK 72-50-41-200-000 (INSPECTION-000).

Fig/item numbers in parentheses in the procedure agree with those used in the IPC.

The policy that is necessary for inspection is given in the SPM TASK 70-20-01-200-501.

All the parts must be cleaned before any part is examined. Refer to TASK 72-50-41-100-000 (CLEANING-000).

All the parts must be visually examined for damage, corrosion and wear. Any defects that are not identified in the procedure must be referred to IAE.

The procedure for those parts which must have a crack test is given in Step. Do the test before the part is visually examined.

Do not discard any part until you are sure there are no repairs available. Refer to the instructions in Repair before a discarded part is used again or oversize parts are installed.

Parts which should be discarded can be held although no repair is available. The repair of a discarded part could be shown to be necessary at a later date.

A ** following repair referenced in this inspection indicates that the repair is not yet published in the current revision of the manual and the part must be rejected. Contact IAE for additional information concerning FAA approved repair date.

All the parts must be examined to make sure that all the repairs have been completed satisfactorily.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

References

Refer to the SPM for data on these items.

Definition of Damages, SPM TASK 70-02-02-350-501

Inspection of Parts, SPM TASK 70-20-01-200-501

Some data on these items are contained in this TASK. For more data on these items refer to the SPM.

Method of Testing for Crack Indications

Chemical Processes

Surface Protection

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Magnetic particle inspection equipmentLOCALMagnetic particle inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 06-011 MAGNETIC PARTICLES, FLUORESCENT, DRY POWDERLOCALCoMat 06-011

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-41-240-057 Examine the Rear Lock Nut (01-060) for Cracks

    2. Clean the parts. Refer to TASK 72-50-41-100-000 (CLEANING-000).

      1. Do the test for cracks on the parts that are given below. Use the applicable penetrant procedure.

        PART IDENT PROCEDURE CURRENT/INSPECT TASK/OP

        Rear lock

        TB using

        continuous wet

        simultaneous

        inking with

        500 amp

        Shaft outside

        diameter visually

        inspect for

        longitudinal and

        radial defects.

        Check doubtful

        indications using

        low power

        magnification.

        If necessary,

        inspect under

        white light at

        15X binocular

        1-turn

        600 A/T

        solenoid

        Do again the

        continuous.

        magnetisation and

        wet or

        inspection along

        simultaneous

        shaft length.

        inking

        Visually inspect

        for circumferential

        defects.

        Check doubtful

        indications using

        low power

        magnification.

        If necessary, inspect

        under white light at

        15X binocular

        1. Cracked

        2. Reject

    1. SUBTASK 72-50-41-220-078 Examine the Rear Lock Nut (01-060) Outside Diameter

    2. Refer to: Figure

      1. Examine the outside diameter at location 1.

        1. Scored.

          1. Up to 0.010in. (0.25 mm) in depth

          2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

          1. More than 0.010in. (0.25 mm) in depth

          2. Reject

    1. SUBTASK 72-50-41-220-079 Examine the Rear Lock Nut (01-060) Slots

    2. Refer to: Figure

      1. Examine the slots at location 2.

        1. Burrs

        2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

        3. Nicked.

          1. Up to 0.010in. (0.25 mm) in depth

          2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

          1. More than 0.010in. (0.25 mm) in depth

          2. Reject

        4. Scored.

          1. Up to 0.010in. (0.25 mm) in depth

          2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

          1. More than 0.010in. (0.25 mm) in depth

          2. Reject

        5. Worn.

          1. If the slot width is between 0.3170 and 0.3188in. (8.050 and 8.100 mm)

          2. Accept

          1. More than 0.3188in. (8.100 mm)

          2. Reject

    1. SUBTASK 72-50-41-220-080 Examine the Rear Lock Nut (01-060) Mating Surface

    2. Refer to: Figure

      1. Examine the mating surface at location 3.

        1. Galled.

          1. Up to 0.003in. (0.07 mm) in depth if not more than 30 per cent of circumference of the contact area damaged

          2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

          1. More than in (a)

          2. Repair, VRS1484 TASK 72-50-41-300-017 (72-050-041,REPAIR-017)**

          1. More than in (b)

          2. Reject

        1. Scored.

          1. Up to 0.003 in. (0.07 mm) in depth

          2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

          1. More than in (a)

          2. Repair, VRS1484 TASK 72-50-41-300-017 (REPAIR-017)**

          1. More than in (b)

          2. Reject

        1. Raised metal

        2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

    1. SUBTASK 72-50-41-220-081 Examine the Rear Lock Nut (01-060) Thread

    2. Refer to: Figure

      1. Examine the threads at location 4.

        1. Scored.

          1. Any one of the first 3 threads: Up to 0.005in. (0.12 mm) in depth and contained in not more than an arc of 90 degrees

          2. Accept

          1. Remaining threads: Up to 0.005in. (0.12 mm) in depth and contained in not more than an arc of 180 degrees

          2. Accept

          1. More than in (a) or (b)

          2. Reject

        1. Pick-up

        2. Repair, VRS1483 TASK 72-50-41-300-016 (REPAIR-016)

        1. Peeled

        2. Reject

    1. SUBTASK 72-50-41-220-082 Examine the Rear Lock Nut (01-060) Surface

    2. Refer to: Figure

      1. Examine all the surface.

        1. Missing black oxide surface protection

        2. Repair, VRS1488 TASK 72-50-41-300-018 (REPAIR-018)

  1. Figure: Locations on the rear lock nut

    Locations on the rear lock nut

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Supply Number:CoMat 06-011
Type:sp01
Supply Short Name:CoMat 06-011 MAGNETIC PARTICLES, FLUORESCENT, DRY POWDER
Supply Name:CoMat 06-011 MAGNETIC PARTICLES, FLUORESCENT, DRY POWDER
Specification Groups:
Doc NumberType
Where CoMat 06-011 is specified with no suffix, use one of the CoMat 06-011 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Magnetic particle inspection equipment
Tool Name:Magnetic particle inspection equipment